Internationally Experienced Lead QA or QC

Serial No: 15973
Skills keywords: qa/qc/construction

Short Bio:

+20 years of experience associated with engineering background and coordination of quality activities within Construction, Commissioning and Start-up projects of various facilities in the Oil and Gas Industry. High level of knowledge on process driven quality systems, skills and audit experience in facilitating efforts to resolve interfaces issues and coordinate multiparty QA objectives.

Work’s in and Incident Injury Free (IIF) working environment, and maintains the highest Health, Safety and E

Current location:  Delhi, India - View on map
Nationality: Indian
Preferred Sector of Employment:  Oil, Gas and Energy
Spoken languages: english
Location I am interested in working: Anywhere

Work Experience Summary

Jan 2013 to till date Quality Consultant Freelancer

Sep 2009 to Dec 2012 Mechanical Supervisor Dietsmann Kazakhstan

May 2008 to July 2009 QC Engineer/Client rep Germanischer Lloyds UAE

Apr 2006 to Nov 2007 QA/QC Coordinator Bonatti SPA Kazakhstan

Nov 2003 to Sep 2005 QC Engineer Geo Technical Testing Center KSA

May 1992 to July 2003 QA/QC Manager Adiparasakthi Engineering India

Detailed Work Experience

Period: from Jan 2013 to till date

Position/Role: Quality Consultant

Company: Freelancer

Department/Unit: Quality Assurance/Control

Country/Location: India, Chennai

Main tasks performed and related context:

 Welder training for various process with dissimilar materials as per clients requirements.

 Involved in Internal Auditor training programs ISO 9001-2008

 Welder qualification according to ASME IX

Period: from Sep 2009 to Dec 2012

Position/Role: Supervisor Mechanical

Company: Dietsmann

Department/Unit: Quality

Country/Location: Kazakhstan/Offshore D-Island

Main tasks performed and related context:

 Responsible for overseeing the maintenance of erected/stored rotating/static equipments.

 Involved in Plant startup activities (Pre commissioning & Commissioning – SGT 600 Siemens

Gas Compressor (3 No’s), Rolls-Royce RB211Gas compressors (4 No’s) Caterpillar EDG, Flow

Serve Pumps, Man Turbo Compressors,, Frigothermica_HVAC systems).

 Ensure vendor documentation for the preservation and storage requirements including any special instructions.

 Line Walk for all Process and Utilities areas the concerns are marked up in the P&ID to assist Engineering to update the latest version drawings.

 Preparation of Damage Reports and issue to Concern Dept.

 Ensure overall compliance with the preservation activities that match with project requirements

 Ensure documentation records are in order and kept current.

 Liaison/coordinate with QA relating to QA records and reconciliation.

 Responsible for CMMS updates for particularly Spare requirements.

Period: from May 2008 to July.2009

Position/Role: QC Engineer/Client Representative

Company: Germanischer Lloyd Industrial Services (GLIS) UAE

Department/Unit: Inspection/Certification

Country/Location: UAE/Abu Dhabi

Main tasks performed and related context:

 Conducting Reviews & preparation of Comments on EPC Contractor, Sub Contractor Quality Plans, Inspection Testing Plan &Method Statements for Pipeline, Piping, Tanks & Equipments

 Evaluation and monitoring implementation of contractors site quality management systems

 Developing and coordinating Site Audit Schedule and conducts site audits.

 Monitor, Investigate, Identify and raise site quality issues & assist close-out issues.

 Scheduling and coordinating inspection activities on site including correlate/review their reports

 Promoting Quality awareness throughout the Site through appropriate training.

 Ensuring quality reporting as per the Project requirement by the contractors.

 Raw Materials (Plate, Abrasive, Epoxy, and Adheisve&Polyethylene.etc) test certificates Review.

 Witness/Monitor the Pipe Mill production activities. i.e. Plate Automatic Ultrasonic, Pipe Forming,

 Tack Welding, Long Seam SAW Welding, Cold Expansion, Hydro Test, Bevel, End Facing, MPI on Bevels, Entire Seam Auto Ultrasonic Tests for Longitudinal & Transverse Defeats.

 X-Ray Films Review.

 Witness/Monitor the Coating production activities. i.e. Surface Preparation, Ambient Temp

Conditions, Salt Contamination, Quality of Abrasive, Temperature of Pipe Before Epoxy Charging

and Adhesive, Polyethylene Film Temperatures.

 Witness/Monitor Holiday Test, Impact, Peel Tests, Epoxy, Adhesive& Total Coating Thickness.

 Witness/Monitor the Induction Bend production activities i.e. Mother Pipe Tractability, Induction coil

temp & Travel Speed as per established Procedure (MPQT).

 Document Review for Final Annexure and EN 10204- 3.2 Test Certificates.

Period: from Apr 2006 to Nov 2007

Position/Role: QA/QC Coordinator

Company: Bonatti SPA

Department/Unit: Quality/Documentation

Country/Location: Kazakhstan/Akasi

Main tasks performed and related context:

 Preparation of Internal Audit Program, Auditing and follow up Corrective Actions

 Involving Shutdown activities to check condition of Equipment, Process Piping and ensure the Integrity of the system as per Specified Procedures.

 Involved Risk Based Inspection and Corrosion Monitoring ( Cathodic Protection, Corrosion Coupon and erosion measurement on critical areas as per Clients requirements

 Involving Pipeline Construction as per API 1104.

 Process Piping construction, Manifold & X mass tree fabrication, as per ASME&Local Specification.

 Quality Control checks before/after for Painting, Coating/ Wrapping of AG/UG Pipelines and Piping.

 Liaise with Client‘s Quality Control Material Reliability (QC MR) Dept and Audit Team.

 Preparation of MCP.

Period: from Nov 2003 to Sep 2005

Position/Role: QC Engineer

Company: Geotechnical Testing Center

Department/Unit: Quality/Documentation

Country/Location: Saudi Arabia/Dammam

Main tasks performed and related context:

 Involved Shutdown Activities and handled Tie-in works.

 Involved New Construction of process piping in DHT Project as per ASME B31.3.

 Preparation of weld Rejection/Acceptance Records from NDT/Visual reports.

 Witness for Penetrant, Magnetic Particle Testing and Positive Material Identification.

 Co-ordinate with Radiography crews and Review their results.

 Witness Ultrasonic Testing for Thickness measurements.

 Monitor piping and welding processes as per project specification.

 Liaise with Aramco piping/safety Engineers.

 Inspection on Fit up, welds (Before, During After).

 Witness for Post weld Heat treatment.

 Co-ordinate with Aramco Inspectors for witnessing Air/water flushing, hydro/pneumatic Testing.

 Preparation of Final Inspection reports.

Period: from May 1992 to July 2003

Position/Role: from Trainee up to QA/QC Manager

Company: Adiparasakthi Engineering

Department/Unit: Quality/ Production

Country/Location: India/Chennai

Main tasks performed and related context:

 Raw materials Inspection (Size, Heat No),

 Verification of Chemical Composition, Mechanical properties thro MTC.

 Read customer drawing,Preparation of QA Documents.and Inspection Testing Plan(ITP)

 Preparation of WPS, PQR as per ASME SEC IX, Qualify welder thro relevant WPS.

 Man & Machine utilization.

 Monitor Shell rolling activities, Cut out for the nozzle, and manhole orientation as per drawing.

 Monitor Heat exchanger tubes with end plate joining as per Client/PED approved procedures

 Monitor hard facing welder approval and process as per Client procedures.

 Monitor Process compliance with WPS and filler metal and backing as per procedure.

 Performing pneumatic and Hardness Tests.

 Performing final NDT Activities (as per approved procedures).Witness PWHT.

 Monitor/Record Weather Ambient conditions before and after Blasting, Painting /Coating.

 Monitor/Record Surface Preparation, Mixing Ratio, Pot Life and Application method

 Perform Destructive / Non Destructive tests for achieve correct film thickness as per specification.

 Prepare final Inspection Reports. Witness Hydro test.

 Familiar with ASME SEC II, V, VIII, IX B 31.3, AWS D1.1.

 Sound Knowledge in Machine shop operations & handling of Inspection Equipments