Installation, Inspection and Maintenance Supervisor.

Lafarge Pakistan Cement (Pakistan) March, 2012 to till date.

• Working as Supervisor Mechanical in Lafarge Pakistan Cement with following job responsibilities.
  
  • Inspection and maintenance supervision of Limestone Crusher EV 200x300
  • Inspection and maintenance supervision of  Stacker
  • Inspection and maintenance supervision of Side Scrapers (Reclamers)
  • Inspection and maintenance supervision of belts conveyors.
  • Inspection and maintenance supervision of Bag filters.
  • Inspection and maintenance supervision of Atox  50 Raw Mill
  • Inspection and maintenance of Separator RAR 50.
  • Inspection and maintenance of High speed fans.
  • Inspection and maintenance of Atox 25 coal mill.
  • Planning for Shutdown and Spare parts.

• Worked as Loesche Sr. installation Supervisor at Bestway Cement Chakwal Line I with following job responsibilities.
  
  • Replacement supervision of Classifier Top and Bottom bearing cartridge.
  • Re-alignment of Classifier.
  • Documentation.

• Worked as Loesche Installation Supervisor at IBESE Project Nigeria with following job responsibilities.
  
  • Installation supervision of three LOESCHE Clinker Mills (LM63.3+3).
  • Installation supervision of three LOESCHE Classifier (LSKS 105)
  • Installation supervision of two LOESCHE Raw Mills (LM69.6).
  • Installation supervision of two LOESCHE Classifier (LSKS 100)
  • Documentation.

• Worked as Loesche Sr. installation Supervisor at Bestway Cement Chakwal Line II with following job responsibilities.
  
  • Replacement supervision of Classifier Bottom bearing cartridge.
  • Re-alignment of Classifier.
  • Documentation.

• Worked as LoescheInstallation Supervisor at JHANG BAHATAR CS Project PAKISTAN with following job responsibilities.
  
  • Installation supervision of two LOESCHE Clinker Mills (LM53.3+3).
  • Installation supervision of two LOESCHE Classifier (LSKS 87 CS r)
  • Installation supervision of Belt conveyors, Intensive Bag Filter, AUMUND Bucket Elevators, VENTI OELDE Fans and IBAU Air Slide System.
  • Documentation.

• Worked as Sr. Foreman (Preventive Maintenance) in PHARAON COMMERCIAL INVESTMENT GROUP LIMITED (KSA) at Tartous Cement Project with following job responsibilities.

• Implementation of Preventive Maintenance system.
• Daily, Weekly and Monthly Running inspection of Raw Mill, Kiln, Cooler and Cement Mill Area.
• Generating of work request for Maintenance Department.
• Schedule based stoppage inspection of all moving parts of Raw Mill, Kiln, Cooler and Cement Mill Areas.
• Updating of Machine History Cards.
• Daily vibration monitoring of all critical high speed rotary equipments by SKF Vibration Pen (plus) Type (CMVP 50).
• Root cause analysis and balancing of Fans through SKF services Lebanon.
• Schedule based oil Condition Monitoring of all gear boxes by SKF Oil Check monitor Type (TMEH-1).
• Checking bearing sound of all critical equipments by SKF Electronic Stethoscope Type (TMST 2).
• Supervise replacement work of 02 ID and 02 EP fan of higher capacity to increase the kiln feed.
  

• Worked as Mechanical Foreman in Preventive Maintenance Department of PAKISTAN CEMENT COMPANY, LAFARGE Cement Division (Formally ORASCOM CONTRUCTION INDUSTRIES)

• Daily running inspection of Raw Mill (Atox 50), Coal Mill (Atox 25), CF Silo Area and all related equipments.
• Checking of Vibration of all rotary equipment by SKF Vibration Pen (plus) Type (CMVP 50) and informed the abnormal rotary equipment to condition monitoring department for case study.
•  Schedule based thickness checking of worn-out machine by Thickness meter.
• Weekly, Monthly and Yearly schedule stoppage inspection of Kiln, Raw Mill (Atox 50), Coal Mill (Atox 25), CF Silo Area and all related equipments.
• Checking of Raw Mill and Coal Mill Grinding Table & Grinding Roller wear rate.
• Creating Work request for Maintenance Department through ORACAL.
• Documentations.

1. (Supervise the Erection and Commissioning of ATOX 25 Coal Grinding Mill (FLSmidth Supply) including the intensive filter, Fans, Belt conveyors and all other related equipments.
2. (Supervise the Erection and Commissioning of two PFISTER Feeder.
3. ( Supervise the replacement work of Atox 50 Grinding Roller bearings.
4. (Supervise Overhauling of ATOX 50 main Gear units (MAAG WPU-200/C- 380) under MAAG specialists.
5. (Supervise the replacement work of Atox 50 Hydraulic Cylinder Seals.

• Worked as Mechanical Supervisor in Maple Leaf Cement Factory (Phase-1) Iskanderabad, Mianwali with following job responsibilities.
• Inspection and Maintenance of Raw Mill (Atox 22.5) including, ID, EP, and Raw mill Fans, bucket elevators and all other related equipments.
• Inspection and Maintenance of CF Silo Area
• Weekly, monthly and yearly stoppage inspection of Raw Mill, CF silo, Kiln Feed Bucket Elevators.
• Indenting of First time Spare parts for Raw Mill, CF silo and Kiln Feed area.
• Documentation.

• Preparing of BOQ for Local Fabrication and Erection of Mechanical Equipments for Atox 25 Raw mill, CF silo and all related equipments.
• Inspection of all purchased Materials.
• Indenting and follow up material for Fabrication and Mechanical Erection, i.e. Rubber Products, Pulleys, Chains, Belt Idlers, Load Cells and All M.S. material required for fabrication.
• Erection, Commissioning of ATOX 22.5 Raw Mill and Its all related equipments.
• Checking of all civil foundation with Mechanical lay-out drawings.

• Worked as Mechanical Supervisor in Maple Leaf Cement Factory (Phase-2)Iskanderabad, Mianwali with following job responsibilities.
  
  • Inspection and Maintenance of Raw Mill ATOX 40 and its all related equipments.
  • Indenting of spare parts for Raw Mill area.
  • Mechanical shift in-charge for about 06 month and Trouble shooting of all Mechanical problem during the shift.

1. Supervised the replacement work of Atox 40 Hydraulic Cylinder Seals. 
2. Supervised the Erection of “ATOX 20” Coal Grinding Mill (FLSmidth Supply) including all related equipments.