NACE 3 Certified Coating/C-SWIP 3.1 Certified Weld Insp

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Serial No: 16174

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Skills keywords: coating & welding

Short Bio:

I am NACE LEVEL 3 Certified Coating Inspector, C-SWIP 3.1 Certified Welding Inspector & have 10+ years of experience in the field of Coating/Insulation & Welding.

Current location:  Gujarat, India - View on map

Nationality: Indian

Preferred Sector of Employment:  Oil, Gas and Energy, Manufacturing and Operations

Spoken languages: english

Location I am interested in working: Anywhere

Qualifications:

M.Sc. (polymer), Sardar Patel University, India (2005)

Certifications: 1) NACE Certified Coating Inspector Level 3 (peer review)

2) C SWIP 3.1 Certified Welding Inspector

3) Saudi Aramco Approved Coating / Painting & Insulation Inspector

4) Qatar Petroleum Approved coating inspector

5) A.S.N.T Level II Certifications (Ultrasonic / Magnetic Particle / Radiographic / Dye penetrant Testing)

Work experience:

Employer : Velosi Certification Services Job Location: India

Designation : Sr. Serveyor (OIL and GAS Projects)

Duration : (JAN 2014 – Till Date)

Employer : SAUDI ARAMCO Job Location: Saudi Arabia

Designation : QA/QC Coating & Welding Inspector (OIL and GAS Projects, New Construction Site) (Manifa)

Duration : (Dec 2012 – Dec 2013) (Second hand through FAHSS / TUV NORD)

Employer : Chevron Australia Job Location: India

Designation : Lead Coating & Welding Inspector (OIL and GAS Projects)

Duration : (Jan 2012 – May 2012)

Employer : Hyundai Heavy Industries (EPC Contractor) Job Location: India

Designation : Lead Coating Inspector (OIL and GAS Projects)

Duration : (July 2011 – Dec. 2011)

Employer : Velosi Certification Services Job Location: India

Designation : Sr. Serveyor (OIL and GAS Projects)

Duration : (JAN 2010 – June 2011)

Employer : Technip USA Job Location: India

Designation : Snr. Coating Inspector

Duration : (Feb 2008 – July 2009) Seconded through WISco Europe Ltd

Employer : Punj Sons Lloyd Ltd Job Location: India

Designation : Sr. Engineer (Pipe mill & Coating)

Duration : (Sept. 2005 – Jan. 2008)

Inspection & Expediting of Painting, Coating & Insulation of New Construction site of Crude Processing Facilities ( Core Hydrocarbon Facilities area, GOSP, WOSP, Uitilities & Crude storage area:

Responsibilities : Conduct inspection in accordance with SAUDI ARAMCO Engineering Standards “H” Series & “N” Series.

Undertake stage inspections and monitor Surface Preparation, Mixing & Thinning & Paint Application.

MTR’s on materials being used, test certificates of Abrasive materials, Paint, Thinner.

Inspection of Destructive and Non-Destructive test of applied painting system.

Verification of Existing coating / Painting system according to drawing and required services temperature.

Conduct Coating Crew Qualification, approval and verification as per Saudi Aramco Engineering Procedure.

Inspection & Verification of Maintenance of Coating / Painting work according to Coating Compatibility chart of particular raw material Manufacturer.

Stage Inspection of Painting in Confined space.

Inspection & Expediting of Coating/Painting:

Responsibilities : Inspection of Protecting Coating Materials to make sure the compliance with Project Specification.

Review of painting specifications, blasting and painting procedures, materials receipt inspection and verification.

Inspection/Supervision of surface preparation and painting works of piping systems etc for compliance with Health, Safety & Quality requirements in accordance with project specification.

Conversant with inspection techniques such as surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK Test, Holiday detection etc… As per the industry standards.

Identifying coating defects during and after application of coating systems and recommending corrective actions complying with approved repair procedure established in accordance with recommendations of the manufacturer and the coating procedure.

Following specific duties such as recording weather conditions & substrate temperature by using Whirling hygrometer, dew point & RH % slide calculator and steel temperature gauge.

Monitoring Lab tests like Cathodic Disbandment, Salt Spray, Holiday, Chemical Resistance, Hardness, Impact test and Resistance to applied Voltage.

Following normative and inspection related documents such as specification, written instructions, manufacturer’s recommendations, contractor’s procedures, method of statements etc…

Prepare and monitor punch list items, ensuring they are being resolved according to the turn over system.

Inspection & Expediting of Pressure Vessels & Structural Steels / Offshore Structures:

Responsibilities : Monitor fit-ups, welding, NDT & painting activities as per project specification.

To check, inspect and test incoming raw materials, welding consumables to ensure they meet job quality specifications

To undertake workshop verification of welding machine and electrode baking and storage to ensure all equipments meets job requirement specifications.

To ensure the use of approved welding procedures, qualified personnel to ensure all quality requirements of

the project.

To monitor Welder performance, repair rates and conduct visual inspections of welds and repairs of welds

in accordance with job quality requirements

To conduct fit up and dimension inspections as per Inspection and Test Plan and review radiography test film

To check & record welding parameters and verify compliance with approved Welding Procedure Specifications (WPS) and technical procedures

Witnessed NDT Inspections such as RT, MT, PT and Hardness etc along with review of the reports.

Performing Pressure vessels internal assembly visual inspection.

Witnessing hydro tests and leak tests for pressure vessels.

Inspect all phases of fitting and welding process with new work and facility repairs.

Inspection & Expediting of L-SAW, H-SAW & ERW Pipes:

Responsibilities : Conduct inspections and in accordance with API 5l & Client specs.

Undertake stage inspections and monitor Welding processes.

MTR’s on materials being used, test certificates of filler metal, WPS and PQR’s.

Inspection of fabrication as per approved shop drawing

Conduct NDE on weldments (VT, PT, MT, and UT).

Approval of repair and Final Visual & Dimension inspection of final product.

Auditing contractor’s records,

Coordinate with various sub contractors and their quality control surveillance, and provide early warning of

Potential quality problems.

Monitor contractor’s progression, engineering, manufacturing and reporting status of activities

Prepare shipment authorization & Witness shipment transfers.

Welding System Known

• L-SAW

• H-SAW

• ERW

• SMAW

• GMAW

• GTAW

• FCAW

Coating / Painting Systems known

• Epoxy Coating system with Inorganic Zinc primer.

• Epoxy Coating system with Epoxy Primer.

• Zinc rich Epoxy coating. ( Maintenance coating system )

• Phenolic Epoxy Coating system for submerged condition ( Under Insulation )

• Epoxy Coating system for Potable water immersion & Aviation Fuel.

• Silicon base High & Ultra High temperature coating system.

• Coaltar Epoxy Coating system.

• Glass flake Reinforced Polyester / Vinyl Ester coating system for Immersion services.

• 3LPE External Coating

• Fusion Bonded Epoxy Coating

• Duel Fusion Bonded Epoxy Coating ( ARO Coating )

• Coal Tar Enamel Coating

• Polyurethane Coating (100% Solid)

• Concrete Weight Coating

• Internal Flow Coating

• Rubber Coating/Lining

• CML (Cement Mortar Lining) Coating.

• Off-shore 3 or 4 coat system ( Inorganic Zinc + Mastic Epoxy + Polyurethane )

Experience in Inspection of Following Materials

• New Construction site of OIL & GAS Project

• Crude Processing Facilities, Core Hydrocarbon Facilities.

• GOSP, WOSP & GAS Compression & Conditioning facilities

• Utilities, Crude Storage & Shipping Areas.

• Pressure Vessels / Storage Tanks

• Off-shore Structures, Process Platforms, Living Quarters, Gas Turbine Generator Module, Process Gas compressor Module.

• Pressure Parts, Piping spools, Tubular, Beams, Angles etc. structural items.

• L-SAW pipes, H-SAW pipes & ERW pipes.

Work Experience with following clients

• SAUDI ARAMCO

• ENOC ( Emirates National Oil Company )

• TECHNIP

• CHEVRON

• SAIPEM

• KBR

• LEIGHTON

• NPCC

• HYUNDAI

• ONGC

• L&T

• IOCL

• GAIL

• RELIANCE

Contribution in Major Project & Approval:

• Project: Manifa Crude Processing Facilities, Client: M/s. SAUDI ARAMCO. Contractor: M/s. SAIPEM Ltd. Activity: Coating/Painting/ insulation & fireproofing of New Construction structures of Crude Processing Facilities.

• Project: Process Platforms & Leaving Quarters, Client: M/s. ONGC. Contractor: M/s. L&T Ltd. Activity: Fabrication & Coating/Painting/Fireproofing of Offshore Structures.

• Project: Gas Turbine Generator, Client: M/s. ONGC. Contractor: M/s. L&T Ltd. Activity: Fabrication & Coating/Painting/Fireproofing of Offshore Structures.

• Project: GORGOAN, Client: M/s.Chevron. Contractor: M/s. Vijay Tanks & Vessels Ltd. Activity: Fabrication & Coating/Painting of Propane Refrigerant Tanks / storage Sphere.

• Project: FALCON, Client: M/s. ENOC. Contractor: M/s. RMTL Ltd. Activity: 3LPE & Internal Epoxy coating of line pipes

• Project: North East Offshore/Tobago Pipeline Project, Client: M/s. National Gas Compay of Trinidad & Tobago Ltd. Contractor: M/s. Technip USA, Activity: 3LPE & Internal Epoxy coating of line pipes. Pipe Size: 48” O.D. x 20.6 mm W.T. Quantity: 200 km.

• Project: Dolphin Gas Project, Client: M/s. Dolphin Energy Ltd. Contractor: M/s. SAIPEM, Activity: 3LPE & Internal Epoxy coating of line pipes. Pipe Size: 48” O.D. x 26.8 mm W.T. Quantity: 350 km.

• Project: Dadri Panipat Pipeline, Client: M/s. IOCL (Indian Oil Corporation Ltd.) Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Mnf. Of L-SAW Line Pipes as per API 5L & Coaltar Enamel Coating of line pipes. Quantity: 150 km

• Project: Mundra Panipat Pipeline, Client: M/s. IOCL (Indian Oil Corporation Ltd.) Contractor: M/s. Punj Sons Lloyd Ltd., Activity: FBE + Abrasion Resistance Over layer (ARO) Coating of Line pipes. Quantity: 225 km

• Project: Mumbai Uran Trunk Pipeline of ONGCL, Client: M/s. Hyundai Heavy Industries Ltd. Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Mnf. Of H-SAW Line Pipes as per API 5L. Quantity: 52 km

• Project: Transmission System from SAMAIL TO IZIKI & IZIKI TO NIZWA Client: M/s. Erko Oman Llc Contractor: M/s. Punj Sons Lloyd Ltd., Activity: 3LPE Coating of line pipes. Pipe Size: 914 mm O.D. x 10 mm W.T.

• Project: PH, PJ & STD WELL PLATFORM AND PIPELINES Client: M/s. CLOUGH PROJECTS INTERNATIONAL PTY LTD. Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Mnf. Of ERW line pipes as per API 5l. Pipe Size: 16” O.D. x 15.9 mm W.T. Quantity: 200 km

• Project: DABHOL PANVEL PIPELINES ( DPPL ) Client: M/s. GAIL INDIA LTD. Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Internal Liquid Epoxy Coating of line pipes. Pipe Size: 762 mm O.D. x 10.3 mm W.T. Quantity: 170 km

• Project: MUNDRA DELHI PIPELINES (MDPL) Client: M/s. HINDUSTAN PETROLEUM CORPORATION LIMITED Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Mnf. Of H-SAW Line pipes & 3LPE Coating of line pipes Pipe Size: 16” O.D. x 10.3 mm W.T. Quantity: 455 km

• Project: PIPELINE REPLACEMANT Client: M/s. ONGCL Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Coaltar Enamel & Concrete Weight Coating of line pipes. Quantity: 200 km

• Project: VASAI EAST DEVELOPMENT PROJECT Client: M/s. RAMUNIA FABRICATORS Sdn Bhd A/c ONGCL Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Coaltar Enamel & Concrete Weight Coating of line pipes.

• Project: BHARUCH JAMNAGAR PIPELINE PROJECT Client: M/s. ESSAR – CONSTRUCTIONS (I) LTD & MAYTASINFRA LTD. Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Internal Liquid Epoxy Coating of line pipes Pipe Size: 762 mm O.D. x 13.3 mm W.T. Quantity: 300 km

• Project: HEERA RE-DEVELOPMENT PROJECT Client: M/s. ONGC Contractor: M/s. Punj Sons Lloyd Ltd., Activity: Mnf. Of L-SAW line pipes as per API 5l. Quantity: 103 km

• Project: EPC FAHUD & HURAIMI COMPRESSOR STATIONS Client: M/s. OMAN GAS COMPANY S A O C Contractor: M/s. GULF PETROCHEMICAL SERVICES LLC (GPS), Activity: Mnf. Of ERW line pipes as per API 5l.

• Project: C – SERIES DEVELOPMENT PROJECT Client: M/s. OIL & NATURAL GAS CORPORATION LIMITED Contractor: M/s. NATIONAL PETROLEUM CONSTRUCTION COMPANY Activity: Coaltar Enamel & Concrete Weight Coating of line pipes.

• Project: KOC CRUDE EXPORT FACILITIES PROJECT Client: M/s. HHI – A/C M/s KUWAIT OIL COMPANY Contractor: M/s. Punj Sons Lloyd Ltd Activity: Coaltar Enamel & Internal Liquid Epoxy Coating of line pipes.

• Project: MUNDRA – TERMINAL PIPELINE Client: M/s. HINDUSTAN PETROLEUM CORPORATION LIMITED Contractor: M/s. Punj Sons Lloyd Ltd Activity: 3LPE Coating of line pipes.

• Project: JAMNAGAR EXPORT REFINERRY PROJECT Client: M/s. LEIGHTON-VALENTINE CONSORTIUM Contractor: M/s. Punj Sons Lloyd Ltd Activity: 3LPE, Internal Liquid Epoxy, Neoprene Rubber & Concrete Weight, Coating of line pipes.

• Approval of Shell Global for External 3LPE, FBE and Internal Coating in PSL LTD.