CV, Senior Automation, Controls Engineer Looking Globally

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Serial No: 29927

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Skills keywords: automation engineer, automotive, controls engineer, hmi programming engineer, plc engineer, scada engineer

Short Bio:

I am a competent and diligent Engineer with core strengths across Industrial Automation, Operations & Maintenance, Project Management, Quality Inspection, Process Improvement and Industrial Automation. I have been involved in designing, scheduling and implementing Automation projects including judicious deployment of resources to achieve project completion within agreed time/cost parameters. With comprehensive knowledge of PLC, Drive (VFD/Servo), SCADA, HMI, DCS, Field instrumentation.

Current location:  West Bengal, India - View on map

Nationality: Indian

Preferred Sector of Employment:  , Oil, Gas and Energy, other

Spoken languages: Bengali, english, Hindi

Location I am interested in working: Anywhere

Profile

I am a competent and diligent Engineer with core strengths across Industrial Automation, Operations & Maintenance, Project Management, Quality Inspection, Process Improvement and Industrial Automation. I have been involved in designing, scheduling and implementing Automation projects including judicious deployment of resources to achieve project completion within agreed time/cost parameters. With comprehensive knowledge of PLC, Drive (VFD/Servo), SCADA, HMI, DCS, Field instrumentations, Industrial Network & Protocol (AS-I, Ethernet IP, Profibus/Profinet IO, Modbus Plus, Modbus RTU/ASCII or TCP, Control Net/Device Net/DF-1/RS485, SNP, EGD) and PLC-Robot (Fanuc/KUKA) interfacing programming. I am well versed in fault diagnosis and failure analysis to promptly overcome operational bottlenecks with abilities to handle the entire range of operations and maintenance activities. I have been instrumental in managing the complete life cycle of development/ support projects including analysis of the client requirements, translating new ideas into clients’ solutions, requirements development, delivery, support, analysis and documentation. Armed with strong techno-commercial acumen and significant devotion, I have been consistently exceeding performance benchmarks and steering my way forward towards resolving complex technical problems and meeting project deadlines.

Backed with an excellent track record of facilitating cross-functional coordination, I have gained proficiency in handling execution of engineering projects including installation and commissioning of equipment while interfacing with approving authorities and coordinating with engineering team. With good functional knowledge of handling day to day operations, I not only evaluate in-place systems, processes & procedures but also provide inputs to streamline these processes. I strongly believe in continuous learning and possess an innovative approach to accomplish my tasks and objectives. I am consistently working towards achieving pre-set quality standards to meet the expectations and demands of the organization. I am skilled in managing operation & maintenance of machines in reducing downtime and enhancing operational effectiveness of equipment. I have developed technical excellence in installation and commissioning of the Automation equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities. My objective is to always keep myself updated with the latest technological advancements, regulations and guidelines in this industry. Driven by high energy levels and technical competence, I am confident of making a visible contribution to company’s growth and profitability objectives.

Skills

Project Management ♦ Instrumentation and Automation ♦ Software Development ♦ Interfacing Programming (PLC-Robot, PLC-Intelligent Device) ♦ Installation & Commissioning ♦ Maintenance Operations ♦ Resource Management ♦ Team Management ♦ Preventive/ Planned Maintenance ♦ Techno-commercial Operations ♦ Safety Operations ♦ Technology Integration ♦ Cross-functional Coordination ♦ Analytical Skills ♦ Fault Analysis ♦ Strategic Planning ♦ Troubleshooting

Overseas Experience

 Visited Bangladesh, Dhaka for Sugar Mill project

 Visited Blumenbecker Poland, Katowice, Poland for Technical discussion and Business expansion

 Visited Blumenbecker Slovakia s.r.o. Bratislava, Slovakia for technical discussion for Schade Stacker and Reclaimer Project

 Visited Blumenbecker (Qingdao) Industry Service Co. Ltd. , Qingdao, Hong Kong for Technical support to Qingdao Hankong Tyre Ltd. Project for short while

 Visited Germany, Beckum for Skoda Auto project training

 Visited Czech Republic, Mlada Boleslav for Skoda Automotive Spot Welding system Project

 Visited China, Shanghai for Mercedes Benz Automotive Assembly Line Project training

 Visited China, Beijing for Mercedes Benz Automotive Assembly Line Project

Other Experience

(Offering 8.9 years of rich and diversified experience)

Company Name – Blumenbecker India Pvt Ltd, (Blumenbecker Kat Pvt. Ltd), Pune, India;
Feb’2013 – May’2015

Designation – Sr. Executive (Application & Control Department)

Role –

 Driven efforts for implementation and SCADA, HMI up-gradation, PLC up-gradation, PLC – Robot interfacing programming.

 Handled development of software for various instruments as per design requirement & application, fault finding, troubleshooting and maintenance.

 Managed assessment of risk & hazards involved while working with instruments in hazardous area, hydrocarbon service, oxygen service & cryogenic service instruments.

 Carried out Commissioning of Automotive system (Daimler-Integra, VASS, FAST, Cosma, and CAT/Perkins standard), Automated bagging/conveyor system, Packaging system, extruder system and Robotics system.

 Looked after detailed engineering design and management, development of system configuration, detailed engineering, submittals, approvals and procurement.

 Developed technical excellence in maintenance of PLC-ROBOT system within the department without any technical support from the supplier.

Projects –

Project Automotive Spot Welding system for door (SK 26x, Prague), in Czech Republic, Germany

Client Blumenbecker Prague, Czech Republic. Blumenbecker GmbH, Beckum, Germany

End Client Skoda Auto a.s.at Mlada Boleslav, Czech Republic

Duration 4 months

Systems Siemens safety PLC (CPU 319F 3PN/DP), SEW Movipro, Movifit and Movidrive, Profisafe I/Os, Siemens WinCC Flexible SCADA Software, Fanuc 2000iB Robots and others equipment with Profinet Communication

Responsibilities
 Commissioning and Software development of Automotive Spot Welding Line as per VASS Standard.

 Developed safety programming as well as PLC programming of right door spot welding line and generated SCADA system for right door spot welding system.

 Developed interfacing programming between Robot controller (R30iB) and PLC. Developed Turn Table logic.

 Made all Profinet ring topology for left and right door spot welding system. Made communication between PLC systems and Fanuc Robot and its all Peripherals.

Project Automotive Assembly Line (BSA-12-C-SC-001, Shanghai), in China

Client Blumenbecker China

End Client Mercedes Benz (Beijing Benz Automotive Company) at Beijing, Shanghai, China

Duration 5 months

Systems Siemens safety PLC (CPU 319F 3PN/DP), Lenze safety Drive 8800 and 9400, Profisafe I/Os, Integra SCADA software with Profinet Communication

Responsibilities
 Commissioning and Software development of Automotive Assembly line as per Daimler Standard.

 Developed safety programming of Door Lines and some part of Trim Lines and made programming of Sequences and communication with Trim lines and Door Lines.

 Developed Maintenance line area programming of Door Line and Engine Line. Modified DKZ area (Door and Engine Lines) programming.

 Developed Door line Buffer area programming and interfaced with Door line main segment.

 Production support and Troubleshooting for Engine and Door assembly line.

Project Auto Conveyor Line (HKG-13A-29), in Hong Kong

Client Blumenbecker (Qingdao) Industry Service Co. Ltd. Hong Kong

End Client Hankong Tyre Ltd. Qingdao, Hong Kong

Duration 5 days

Systems Siemens S7 300 safety PLC (CPU 317F 2PN/DP), Siemens Sinamics S120, Sinamics VFD Drive, Profisafe I/Os, Siemens MP377 HMI, Siemens WinCC Explorer for PC based SCADA., FANUC Robot R1000i/B100F with Fanuc R30iB controller

Responsibilities
 Responsible for Technical Support to Hong Kong Blumenbecker Team S7 300 safety CPU. Troubleshoot safety program issues in safety PLC (S7 300) and Sinamics VFD.

 Troubleshoot firmware related issue in MP377 HMI. Established Profisafe communication between PC based SCADA system, MP377 HMI, S7 300 safety PLC and all Sinamics Drives.

 Developed interfacing programming between R30iB controller and safety PLC and the same thing trained to the Blumenbecker Hong Kong team.

Project DV5/Dragon Engine Assembling Line

Client ThyssenKrupp System Engineering Pvt. Ltd. Pune, India and Germany

End Client FORD Motor India Pvt. Ltd. Sanand, Gujarat, India

Duration 15 days

Systems Siemens S7 PRO Safety CPU with safety I/Os, Siemens RF170C (RFID), MP377, Cognex Barcode Scanner, Siemens Sinamics S120 Drive for lifter applications, Profinet Protocol, Atlas Copco Power Focus as Nut Runner device with Profinet communications etc

Responsibilities
 Understood FORD standard (FAST) and client’s requirements. I was responsible for 14 nos. working stations (Auto and Manual) PLC, HMI programming and hardware modifications as well as commissioning for those stations.

 Trained and guided my junior fellows on the systems and standard programming method in the site. Also I supervised my junior fellows as well as client’s job and solved many system related troubleshooting and issues

Project 1100 Engine Assembling Line

Client Precision Automation and Robotics India Ltd.(PARI), Pune, India

End Client Caterpillar India and Perkins (UK)

Duration 2 Months

Systems Siemens S7 300 safety PLC (CPU 319F 3PN/DP), Siemens RF180C (RFID), MP277, KTP1000, KT8F, Siemens Sinamics CU120, Sinamics VFD with Profinet Protocol, Cognex Barcode Scanner

Responsibilities
 Understood end client’s standard programming method (CAT/Perkins standard) and their requirements. I was responsible for S7 Graph programming and S7 PDIAG (Process Diagnostics) programming for whole project.

 Developed S7 Graph programming for main stations and buffer stations and guided others team members to develop S7 Graph programming for others operations.

 Discussed several times with end client (Caterpillar and Perkins) about their requirements and implemented those things in our project.

 Held responsible for MES (Manufacturing Execution System) interfacing programming

Project Axles Handling

Client Fanuc India Limited

End Client GNA Axles Limited, Hoshiarpur, Punjab

Duration 7 days

Systems Siemens S7 1200 CPU, Fanuc Robot M900iB 700 (3 NOs.) with controller R 30iB, Profibus Interface (DP Interface) CM 1243 (5 nos.). 3 nos. DP interface card for 3 nos. robot and 2 nos. DP interface card for 2 nos. Press interfacing PLC

Responsibilities
• Developed interfacing program for Robot 3 and Robot 2 with Press1&2 Modify existing programming according to production. Established new topology for all interfacing devices

Project Back Plate Press Tending Line Automation

Client Fanuc India Limited

End Client Breaks India Limited a Joint venture between TVS Group and Lucas Industries Plc, UK (now integrated with TRW), Padi, Chennai

Duration Two Months

Systems Allen Bradley Compact Logix (L33ER), WAGO Ethernet Coupler (750-352) and WAGO IO Module (750-1405, 750-1504) with remote IO concept, Allen Bradley Panel View Plus 6_1000 as HMI, Fanuc Robot M710iC-700 (8 nos.) and M20iA-35M with R-30iB, R-30iB-Mate controller and other equipment

Responsibilities
 Checked and supervised E-Plan electrical drawing for the project and guided the designing team.

 Supervised electricians work for the project and discussed with client and end client as per theirs requirement.

 Commissioning and Software development of Press Tending Line Automation including all communication establishments between all devices and Robots.

 Developed interfacing programming between all Press Machines and all Robots and other devices.

 Developed PMC programming for all Robots in all Robot controllers for the project. Developed HMI programming and all necessary pages according to project guide line and client requirements. Prepared documentation for the project.

Project Automotive Arc Welding System for RTB, FCM Line

Client End Client Magna Cosma International, Sanand, Gujarat India

Ford Motor India Ltd, Tata Motors India Ltd. Sanand, Gujarat, India.

Duration 45 days

Systems Rockwell Guard Logix PLC, Rockwell Safety I/Os, Rockwell Smart Guard 600 safety device, Rockwell Panel View Plus 1000, KUKA KR C4 Robot with Device Net Communication

Responsibilities
 Commissioning and Software development of Automotive Arc Welding Line (RTB, FCM) as per Magna Cosma International (Ford) Standard.

 Developed safety programming as well as PLC programming of RTB (Cell 30, 40, 50), FCM (Cell 60).; modified HMI system for above said line.

 Established Device Net communication with all devices (Remote I/Os, Safety I/Os, SMC Valves, Robot Controller and I/Os, PLC) with proper Node address.

Project Low and High Speed Parceller Machines (20 nos.) for Tobacco Industry

Client ITC (Kolkata, Kidderpore), ITC (Bangalore), ITC (Saharanpur), ITC (Munger) India

Duration 8 months

Systems Rockwell Compact Logix PLC (L33ER), Rockwell Kinetic 300 and Power Flex 525 and PF 40 Drives, Rockwell Panel View Plus HMI

Responsibilities
 Supervised all electricians work. Checked and supervised all E-Plan electrical drawing.

 Commissioning and Software Development for all Parceller

Company Name – SATS Automation Pvt. Ltd. (a SIEMENS System House); Kolkata, India,
1st Jun’2010 – 11th Feb’2013

Designation – Sr. Executive (Engineering Services)

Role –

 Driven efforts for implementation and SCADA, HMI up-gradation, PLC up-gradation

 Handled development of software for various instruments as per design requirement & application, fault finding, troubleshooting and maintenance.

 Carried out Commissioning of Automated Brewery system, All kind of Furnace system, Sponge Iron, Automated Air Compressor/Pump system, Rubber Industry, Stacker & Reclaimer system (Coal Division).

 Looked after detailed engineering design and management, development of system configuration, detailed engineering, submittals, approvals and procurement.

Projects –

 Commissioning and Development of Chinese FL3 & FL4 machine (Bitumen coating, Cement coating, Zinc coating, Trigrinding system etc.) with 3rd party communication between Drive and PLC. There are 48 No ABB Drives (0.75 kW to 45 kW) and 8 no Siemens PLC (S7 300 & S7 400) with 5632 I/Os. There are also 16 no HMI (MP 277). Developed all HMI software and PLC logic as per client requirement. Established 3rd party communication with Profibus communication between ABB drive and Siemens PLC. Client-Rashmi Metaliks Ltd, Kharagpur, West Bengal

 Commissioned and Developed the HMI (TP177B) system, PLC’s (S7 300) Logic and MM440 (SIEMENS DRIVE) with ABB DCS system for COAL CRASHER system in Sponge Iron department in KJSA STEEL and POWER PLANT. Barpada, Barabil, Keonjhar. Client—Hazemag India Pvt. Ltd

 Developed SCADA(WINCC FLEXIBLE and EXPLORER 2008) system and PLC Logic(S7 300,S7 400) for Belt Press Machine (BP1,BP2,BP3,BP4,BP5,BANBERRY)and also developed report using C,VB, .Net programming with SQL Server 2005. Client-Phoenix Yule Ltd. Kalyani, West Bengal

 Commissioned and Developed the SCADA system and PLC’s Logic (Manual System) with Local and Remote I/Os concept for brewery system using S7 300 CPU, CP343 and WINCC Explorer 2008. Client-CARLSBERG INDIA PVT. LTD, Belmuri, Hooghly and Brew Force Technologies

 Commissioned and Developed the Software of End Heating Furnace (B.G. Furnace) and its Walking Beam, using Siemens S7 300 PLC and OP277 (HMI).Established communication and programming between FANUC ROBOT R2000iB and End Heating Furnace using DP/DP Coupler (SEND/RECEIVE System), for send and receive the data of both CPU. Client- JAMNA AUTO INDUSTRIES LTD. Malanpur, Bhind, Madhya Pradesh and WESMAN

 Commissioned and Software Development of Pre Heater and Online Heater (Using Siemens S7 300 PLC, OP277 (HMI)) and communicate with Honeywell DCS system for Brick Furness at SMS (Steel Melting Shop) section. Client-Jindal Steel Limited, Jajpur, Orissa, SMS Siemag India Pvt. Ltd. and Transtechnologies Thermal Private Limited, Kolkata

 Developed panel drawing, PLC logic, HMI programming for Ash Handling System using S7-200 PLC and OP-177A, Client-Shree Metallic Limited, Barabil Orissa

 Developed SCADA system for Belt Press Machine using C, VB programming with SQL Server 2005 Client-Phoenix Yule Ltd. Kalyani, West Bengal

 Pre-commissioned has been completed on JAL Churk Coal Washery and Coal Preparation Project.Client—Schenck Process India Ltd( www.schenckprocess.com).End user Jaiprakash Associates Ltd (www.jalindia.com).The system is based on Siemens S7 400 Plc with SCADA Design (C,VB,.Net, SQL Server 2005)and Server Client application. Client- Schenckprocess Process India Ltd. and Jaiprakash Associates Ltd

 Commissioned and Software Development on PLC and DCS Operated DMT Air Compressor (Siemens S7 300 PLC) with SCADA development. Client-Bongaigoan Refinery (IOCL), Bongaigoan, Assam

 Commissioned and Software Development of the PLC (S7 300) and HMI (OP277) based System for a Sugar Mill in Dhaka, Bangladesh. Client-TechME Power Limited, Dhaka, Bangladesh

 Commissioned and Software Development on PLC and DCS operated DCU Pump (Crude Oil Section) at Bongaigaon Refinery Petrochemicals (IOCL) at Bongaigaon, Assam

 Servicing for HMI (Operator Panel) also Software Development for HMI in BMW Industries Limited at Jamshedpur, Jharkhand

Company Name – Dynamic Automation Group, Kolkata, WB;
Nov. 2007 – Feb. 2010

Designation – Project Engineer

Role –
 Development of PLC logic program equipping with PLC/HMI according to client’s requirement.

 Designing of HMI/SCADA based applications screens.

 Participating in time to time Review meetings of the completion of the projects.

 Assured technical feasibility and adequacy. Executed test plans and procedures.

 Carried out Commissioning of Cement plant, Chemicals plant, Sponge Iron, Russian Boring machine, Steel plant, Fire Alarming system.

Projects –

 Executed Process Automation (PLC, CNC, Hardware Control Logic including Relay Logic) based Projects allover in India using GE Fanuc PLC(90-30,90-70, Versamax ), Cimplicity(GE Fanuc) Software for HMI,SCADA, Allen Bradley PLC(SLC series, Micro Logix series), RS View32(Allen Bradley) Software for SCADA, Siemens PLC(S7 200,S7 300 ,400 series) ,WinCC Explorer, WinCC Flexible Software for SCADA and HMI in the Cement plant, Chemical plant, Sponge Iron, Russian Boring machine, Steel plant, Fire Alarming systems etc. for the following clients.

Clients –

 L & T Cement, Durgapur, West Bengal

 M/s Ameco Chemicals (P) Ltd, Durgapur, West Bengal

 Orissa Sponge Iron And Steel Limited, Orissa

 Suryaa Sponge Iron Ltd, Orissa

 M/s Durgapur Polymers (P) Ltd, Durgapur, West Bengal

 M/s Durgapur Ferro Alloys & Chemicals Industries (P) Ltd. Durgapur, West Bengal

 Bharat Petroleum Corp. Ltd. ,Durgapur, West Bengal

 Swati Steel and Cement Industry Ltd. , Hata, Orissa

 Orissa Engineers Pvt. Ltd, Kansbahal, Orissa

 Meckel Forging Ltd. Durgapur. West Bengal

 Tyco Fire Alarming system project in IOCL Paradeep, Orissa, India

Company Name – Rabicon (GE Fanuc System House), Kolkata, WB;
Aug. 2006 – Oct. 2007

Designation – Project Engineer

Projects –

 Commissioned & Software Development of the PLC System (GeFanuc 90-30 series PLC) For Aluminus Extruder Pulling System (Robotics Puller) In Glasstech India Limited.Roorke.Uttar Anchal

 Visited Para deep Site (IOCL Pipeline) For Checking, Testing, Troubleshooting And Upgraded Firmware of Ge-Fanuc Make PLC (Hbr System, GeFanuc 90-30 series PLC (CPU363)).

 Commissioned & Software Development of the PLC System (GeFanuc 90-70 series PLC) For Aluminus Extruder Pulling System (Robotics Puller) (1250t) In Alom Extrusions Limited. West Bengal

 Commissioned & Software Development of the PLC System (GeFanuc VersaMax series PLC) For Bt-5, Bt-6 Machine In The Printing Department In The Itc Limited, Munger, Bihar

 Commissioned & Software Development of the PLC System (GeFanuc 90-30 series PLC) For Aluminus Extruder Pulling System (Robotics Puller) (880t) In Alom Extrusions Limited. West Bengal

 Commissioned & Software Development of the PLC System (GeFanuc VersaMax series PLC) For Bricks Machine in Rexon Stripes Ltd. Rourkela. Orissa

 Commissioned & Software Development of the PLC (GeFanuc 90-30 series PLC) Operated Russian Horizontal Boring Machines In Orissa Engineering Pvt. Ltd, L&T Premises, Kansbahal, Orissa

Education & Qualifications

B.Tech. in Information Technology (IT)
RCC Institute of Information Technology (Unit of An Autonomous Society under Government of West Bengal), Kolkata, India, Under West Bengal University Of Technology)

H.S (10+2) Barasat Satya Bharati Vidyapith, Barasat, Kolkata, India

Madhyamik (class 10) Barasat Satya Bharati Vidyapith, Barasat, Kolkata, India

Technical Skills

PLC Programming Languages LAD, STL, IL, FBD, SCL, S7 GRAPH

Software Languages C, C++, PASCAL, VB, SQL

Database Application MS-Access. MS SQL Server2000, 2005, 2008

PLC (Hardware) GE Fanuc, Siemens (s7 200, 300, 400, 1200, Safety PLC), Allan Bradley (Micrologix, Compact Logix, Control Logix, SLC Series, Safety PLC), Beckhoff

SCADA/HMI Software WinCC Explorer, WinCC Flexible, Integra, Factory Talk View Studio, RS View 32, Cimplicity, Protool

PLC Software S7 Micro Win, S7 Simatic Manager, TIA Portal, RS Logix 500, RS Logix 5000, VersaPro, Proficy Machine Edition, Twin CAT etc

Process Diagnosis Software Siemens S7-PDIAG