Preparing 2D Drawing & 3D Model for New Development Casting.
3D Model Inspection
Preparation of method card & Issued to all Departments.
Follow up the Methoding details in pattern shop & marking the Riser & Chills Location on the pattern.
Pattern Layout Design.
Casting Inspection.
Casting Despatch planning.
Major Achievements:-
BEML(KGF):- Have done successfully modeling , Pattern Layout and methoding for following castings like Piston,Cylinder, Guide,Housing, Extension Shaft,Axle.
BHEL(TRICHY):- Successfully done the Methoding for Cold saw Main Frame steel(7.2 ton Single piece)
LMW (COIM):-Have done successfully modeling, methoding & simulation for Cast Iron Bed Castings with good yield like Smart bed, L1 Bed.
ELGI:- Have done successfully methoding for Housing Cooler and reduce the Rejection with the yield of 90%. Have done successfully Methoding for Rotor Housing, Bearing housing & Inlet Housing with the Yield of 87%.
ACE (BANGALORE):-Have done successfully methoding & Simulation for XL 400 bed Cast Iron Castings with 90% yield.
BRADELY & CRAVEN:- Have done successfully methoding for Worm section casting (England)
FLOWSERVE (COIM):- Have done successfully methoding for Bowl & Suction Bell Castings.
Have did successfully methoding for following Steel Casting like Carrier Casting Plannet Carrier, Main Frame, Yoke,Valve Body, Pump Casing, Gear link, Fly wheel,Intermediate Housing, Steam Casing.
Reporting to: CGM, R & D Manager.
Company Profile:
The Plant is located in Tamaka Industrial Area, Kolar about 80 Kms from Bangalore on NH4. This unit has the manufacturing facilities for 20,000 TPA of Steel Casting & M.S. Ingots using Scrap metal and DRI. Now the unit is taken over by Bhuwalka Premier Group and a new foundry is commissioned. Bhuwalka casting is an innovative jobing foundry Specializing in manufacturing of high quality in various grades of Grey iron and S.G. iron Castings in the weight range of 0.5 to 10 MT single pieces. Presently catering only to the Domestic market and serving industries like Machine Tool Industry, Air Compressors and Refrigeration, High Speed Diesel Engines, valve and vacuum pump Industries.
Organization Name: Dhio Research & Engineering Pvt Ltd
Designation: Application Engineer
Duration:July 2010- Jan 2011
JOB PROFILE
Preparing 3D Model for Sand Castings
Preparing methoding for sand Castings
Have successfully did the simulation for Steel , SG & Cast Iron castings
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