Lead QA or QC Engineer seeks job in Middle East

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Serial No: 16414

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Skills keywords: lead auditor, pipeline, piping, QAQC, welding

Current location:  Akmola Region, Kazakhstan - View on map

Nationality: Indian

Spoken languages: Arabic, english, Urdu

PROFESSIONAL EXPERIENCE:

Overseas Experience : Qatar, UAE, Kazakhstan

Name of Company : BECHTEL ENKA Joint Venture as a Lead QA/QC Engineer

(Mechanical /Piping) from April -2013 to Present

Name of Project : SEP / SGI – LH / WTF (WRF) / PFU

Client : TCO / CHEVRON – KAZAKHSTAN

Main Contractor : BECHTEL ENKA JV

Design Consultant : WORLEY PARSONS / KPJV

Responsibilities:

 Responsible for the overall quality of the works being delivered by the site construction team and to achieve the Quality Target.

 Preparation of Project Quality Assurance Plan to govern all phases of the project and ensuring the project have complied with the approved installation / erection procedures, method statements and risk assessments, and that the plant is inspected and tested in accordance with approved ITP, Clients Specification and other International Standards like ASME, ANSI, AWS, API,BS etc.

 Ensuring compliance with GOST & SNiP with Technical supervision, Author supervision & Regulatory Authorities representatives.

 Providing quality training & awareness on quality activities planned on site. Raising Site Engineering Query / Request

for Information to consultant for deviations on scope of project / impact on schedule which was not described in project document and raised during Monitoring of above and under ground welding operations.

 Preparation of Method Statements, Procedures, Work Instructions

 Visual inspection of completed welds & monitoring use of weld procedures to ASME Section IX or AWS D1.1.

& notifying to Third Party for NDE as per ASME Section V or AWS D1.1

 Monitoring of pipeline front-end welding activities.

 Checking of pipe bevel irregularities/damage and joint set-up prior to welding.

 Checking that welding parameters are in accordance with WPS.

 Checking the condition of welding electrodes.

 Monitoring of tie-in / special crossing / repair welding, hot-tap activities as above.

 Monitoring of pipe stringing activities to ensure correct support and coating protection.

 Monitoring post weld heat treatment activities (PWHT)

 Monitoring of pipe bending activities.

 Assists and participates in inspecting plant stationary equipment as assigned, including pressure vessels,

columns, drums, heat exchangers, boilers, coolers, tanks, valves and piping systems throughout the plant.

 Assist in testing and certifying welders and welding procedures.

 Carries out as required non-destructive tests using the required instruments, tools and NDT equipment.

 Prepares inspection reports with all findings, abnormalities and recommendations.

 To observe the requirements of applicable inspection and test plans and to sign off such plans and

in accordance with predetermined intervention annotations.

 Monitoring the progress with completions department on signed off documents and advising construction

Department to expedite if there is any delay.

 Responsible for creating an effective work environment within the project team and ensuring teamwork, staff development and motivation.

 Establishing & Managing the Project Quality control process including audits, reviews etc., in order to ensure that project objectives are met. Ensuring follow up and appropriate close out of all review actions items.

 Being a Lead Auditor by IRCA for QMS ISO 9001:2008, I am Approving and supervising internal and external audit program on site.

 Promoting Quality culture on site, ensuring implementation of best practices and continuous Improvement of QMS System.

 Follow-up CA /PA Requirements. Internal, External NCRs trend analysis.

 Effective contribution during the development of detailed design and equipment/material procurement and ensure constructability of design and conducting FAT / SAT to satisfy such requirements.

Name of Company : AL FARA’A General Contracting as a MEP Coordinator / QA

/ QC Engineer (MEP) from June -2012 to March – 2013

Name of Project : SIEMENS HQ at Masdar City (Green Building Project)

Client : SIEMENS / MASDAR – ABU DHABI, UAE

Main Contractor : AL FARA’A General Contracting Co. LLC

Consultant : AECOM

Responsibilities:

 Reporting to the QA/QC Manager in day to day progress of work.

 Coordination with Site Engineers and Site Supervisors in day to day works.

 Coordination with Consultant QA/QC for the field-testing and obtain approvals.

 Co-ordination with engineering department for preparation of Mechanical services drawings and architects drawing involving MEP, HVAC, Fire Fighting, Fire Alarm, Plumbing, Fire Alarm etc.

 Reviewing the drawing as per applicable specification, scope of contract and all applicable regulations.

 Reviewing the clashes between services and suggesting corrective action on site, implementing on as built.

 Raising Site Engineering Query / Request for Information to consultant for deviations on scope of project / impact on schedule which was not described in project document and raised during construction.

 Coordinating with Quality Assurance/Quality Control department for daily inspections as per Inspection and Test Plan and as per contract conditions including issuance of requests for inspection and coordination and management of all the site inspection and test at work

 Coordination with Subcontractor’s site staff for all related activities.

 Installation of MEP Building Services in accordance with the Contract Specifications and drawings in accordance with BSTM, ANSI.

 Slab openings as per builders work and HVAC drawing.

 Shop drawing submittal and approval of ducting and chilled water piping drawing.

 Erecting of ducting like fresh air, supply air, return air, toilet & kitchen exhaust air ducts as per approved shop drawing by consultants.

 Erection of chilled water piping like supply and return with rubber insulation and cladding as per consultant.

 Testing and commissioning of all ducts and chilled water pipes and pumps.

 Submittal and approval of material and equipment as per specification.

 Monitoring site store, assuring safe storage and handling of site material.

 Coordinating with supplier for material requirement as per delivery schedule.

 Installation of chiller, FAHU, AHU, FCU, chilled water pumps as per the installation detail and as per site condition.

 Monitoring the Mechanical scope of works for conformance with the provisions of the

contract documents and the procedures manual.

 Coordinating and supervising the work of all Mechanical activities and operations.

 Reviewing the contractor’s project record documents relevant to their discipline.

 Assisting with the inspection of completed works and monitoring the start-up, testing,

commissioning and handover of the Mechanical works.

 Follow-up CARs. Internal, External NCRs trend analysis.

 Signing off on completed Mechanical works with completed documentation.

 Perform all other duties given by Project Director & QA/QC Manager.

Name of Company : Keppel Seghers Engineering Singapore Pte Ltd as a

QA/QC Engineer (Mechanical) from Sep -2011 to March-2012

Name of Project : Doha North Sewage Treatment Works

Client : Ashghal (Public Works Authority – Qatar)

Main Contractor : Keppel Seghers Engineering Singapore Pte Ltd

Pm Consultant : KEO International Consultant

Consultant : Stanley Consultant Inc.

Project Value : QR 3.6 Billion (Approximately $ 1Billion)

Responsibilities:

 Reporting to the QA/QC Manager in day to day progress of work.

 Ensuring response to necessary construction documentation, including but not limited

to review of shop drawings, RFIs, and material submittals.

 Managing the efforts of the Mechanical inspectors to ensure all documentation that is reviewed is than properly

translated into a constructed product which meets requirements and specifications.

 Ability to review and comment properly on necessary documentation.

 Monitoring the Mechanical scope of works for conformance with the provisions of the

contract documents and the procedures manual.

 Reviewing, approving and processing all Mechanical technical submittals.

 Answering RFI’s related to Mechanical.

 Coordinating and supervising the work of all Mechanical activities and operations.

 Reviewing contractor’s Mechanical change order proposals and preparing

recommendations to MEP PM.

 Liaison with the necessary sub consultants.

 Reviewing contractors claims related to Mechanical works and preparing recommendations for claims.

 Reviewing the subcontractor’s project record documents relevant to their discipline.

 Managing the Mechanical inspectors.

 Analyzing laboratory and testing reports.

 Assisting with the inspection of completed works and monitoring the start-up, testing, commissioning and handover of the Mechanical works.

 Analysis for repair in weld, controls of calibration equipment’s.

 Follow-up CARs. Internal, External NCRs trend analysis.

 Signing off on completed Mechanical works with completed documentation.

 Perform all other duties given by Project Director & QA/QC Manager.

Name of Company : INJATECH, Qatar as a QA/QC Engineer (Mechanical)

From Feb-2008 to Sep-2011

Name of Project : Major shutdown Projects

Client : RasGas Company

Main Contractor : Madina Group

Responsibilities:

 Reporting to the QA/QC Manager in day to day progress of work.

 To review contract documents to identify quality requirements, ensure the quality system is implemented and maintained, monitor, inspect and report on all mechanical WA to ensure compliance with specifications.

 Monitoring of above and under ground welding operations.

 Checking welding parameters.

 Checking that correct WPS is in use.

 Checking of pipe bevels/joint fit up.

 Checking equipment installations.

 Painting and Coating Inspection.

 Preparation of Method Statements, Procedures, Work Instructions, Daily Welding Report

 Visual inspection of completed welds & notifying to Third Party for NDE as per Design Requirement..

 NDE – RT, PT and MT inspection of completed welds.

 Monitoring of pipeline front-end welding activities.

 Checking of pipe bevel irregularities/damage and joint set-up prior to welding.

 Checking that welding parameters are in accordance with WPS.

 Checking the condition of welding electrodes.

 Monitoring of tie-in / special crossing / repair welding, hot-tap activities as above.

 Monitoring of pipe stringing activities to ensure correct support and coating protection.

 Monitoring post weld heat treatment activities (PWHT)

 Monitoring of pipe bending activities.

 To observe the requirements of applicable inspection and test plans and to sign off such plans and associated checklists

in accordance with predetermined intervention annotations.

 Preparation of Construction Quality Inspection as per job requirement and coordinating with client QA/QC

Representative & Construction Representative for Inspection and approval.

 Monitoring the progress with completions department on signed off documents and advising construction department to expedite if there is any delay.

 Preparation of Technical Piping passport (TPP) in accordance with Hydro test requirement and specification.

 Review of as built drawings.

 Signing off on completion of Instruction to Contractor & Work Request after client Inspection.

 Preparation of turnover dossier and all related documents as per project / contract requirement.

Trainee Mechanical Engineer (June 2007 to Feb 2008)

 Essar Steel, Hazira – Surat (Gujarat) India

Responsibilities:

 Coordinating with trainers & following them.

 Coordinating with site staffs to specify, select, install, and manage the maintenance of factors production &

machinery.

 Setup work control systems e.g. testing of equipment to make sure that standard of performance, quality, cost &

safety are met.

 Carrying out studies about possible changes or improvements and estimating the cost of products.

EDUCATIONAL BACKGROUND

Professional:

 B.Tech in Mechanical Engineering

 CSWIP 3.1

 IRCA Certified Lead Auditor Quality Management Systems (ISO 9001:2008)

 Level II Visual Testing (VT) in accordance with EN-473, RoK

 ASNT Level II Radiographic (RT), Ultrasonic (UT), Liquid Penetrant (LP), Magnetic Particle (MT ) in accordance with

ASNT-TC-1A

Computer Skills:

 Certificate in Auto CAD

 Certificate in Computer Applications (MS Word, Excel, Power Point)

 Auto CAD (2D & 3D)

 Pro-E Wildfire

 Operating System: – Windows 7 / Windows 8

 Packages: – MS-Office 2010 (MS Project, Outlook, Visio, Word, Excel, PowerPoint, Access)

 Programming Languages: – Working knowledge of C Programming, CNC Simulator