Construction Superintendent, QA and QC

Available

Serial No: 15979

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Skills keywords: construction, project management

Short Bio:

My areas of expertise are develop, implement, monitor and improve the Project Quality Management System for mega projects as well as Preservation, Installation, Inspection & Verification of Rotating Equipment, Static Equipment, Vessel Internals, Furnace & Boiler modules, Reactor & Regenerator unit, Air fin coolers, Structures, Piping Test Pack review, Line walkdown & Punching, Pressure Test , DAC, Pre-Commissioning activities, MC walkdowns, Punching activities, Hazop & RFSU, Dossier review etc

Current location:  India - View on map

Nationality: Indian

Preferred Sector of Employment:  accounting and finance, Oil, Gas and Energy

Spoken languages: english, Hindi, Malayalam, Tamil

Location I am interested in working: Anywhere

Total Work Experience —— 16+ Years.

• My areas of expertise are develop, implement, monitor and improve the Project Quality Management System for mega projects as well as Preservation, Installation, Inspection & Verification of Rotating Equipment, Static Equipment, Vessel Internals, Furnace & Boiler modules, Reactor & Regenerator unit, Air fin coolers, Structures, Piping Test Pack review, Line walkdown & Punching, Pressure Test , DAC, Pre-Commissioning activities, MC walkdowns, Punching activities, Hazop & RFSU, Dossier review etc. I have general and broad knowledge of Civil, Electrical, Instrumentation, Painting and Insulation disciplines.

• Experienced in preparation/verification of PQP, QCP, ITP, Method Statements, NCR, DR, ITR, Concession Request, Technical Query etc. related to the project activities.

• Familiar with Code & Standards – API, ASME, ASTM, Aramco, ADNOC, QP, Shell DEP, PIP, ISO 9001:2008 etc.

• Versatile with the Project Management Team to easily achieve the project schedule with required Quality Control.

• Principal responsibilities are, to monitor the activities of Contractor / sub-Contractor personnel, co-ordination of all inspection functions with the quality personnel and Contractor’s compliance to construction drawings, project specs and contract documents with regard to quality.

• Surveillance of Contractors and sub-Contractors implementation of their quality management systems to verify compliance to contract documentation and ISO 9001 requirements.

• Monitor the work status to determine potential interface or schedule problems and to aid application of preventive measures to negate potential negative affect.

• Monitoring the activities of QC Services Provider Inspectors ensuring that it performed with due diligence.

• Ensure Company regulations with regard to work safety and environment preservation are maintained.

• Experienced in preparation of discipline wise review / audit checklist for internal / external project reviews / audits based on QMS and Contractual requirements.

• Present reports, data and recommendations to the Head of Quality on the QA/QC activities.

• Ensure EPC Contractor is in compliance with project QA/QC deliverables per the contract coordination procedure.

• Ensure previous lessons learned are reviewed and new lessons learned are identified.

• Review and, when necessary, assist in development of the Quality portion of site close-out reports.

• Good Team Player and capable of working in an international and multicultural environment.

July 2013 – June 2014 Project Completion Engineer – PMC

International Bechtel Co. Ltd., PMC for Ethylene Unit 3 Project (USD 1.075 Billion), Borouge 3, Ruwais, Abu Dhabi. Borouge is the Joint Venture of Adnoc & Borealis.

• As a member of IPMT responsible to the Sr. Project Manager.

• Coordinate various engineering and interface issues.

• Chair regular lessons learned meetings.

• Chair the project risk assessment meetings.

• Coordinate with EPC Contractor and End user on Project handover documentation.

• Assess the cost impact on approved Concession Requests.

• Coordinate with EPC Contractor and COMPANY Core team on Concession Request and Technical Query review and approval.

• Monitoring the implementation of management of changes (CTNs/VOs).

• Provide professional guidance to the Commissioning team.

April 2011 – April 2013 QA/QC Coordinator – PMC

International Bechtel Co. Ltd., PMC for Ethylene Unit 3 Project (USD 1.075 Billion), Borouge 3, Ruwais, Abu Dhabi. Borouge is the Joint Venture of Adnoc & Borealis.

• As a member of IPMT responsible to the Sr. Project Manager.

• Ensure the implementation of Quality Assurance and Quality Control plans and requirements for the execution of EPC work scope associated with the EU3 Project.

• Monitor the EPC Contractor in the execution of all work activities for the EU3 scope and ensure the work is completed to required levels of quality.

• Monitor Third Party Inspection Group in the execution of all work activities for the EU3 scope and ensure the work is completed to required levels of quality.

• Actively participate in the EPC Contractor’s Quality Assurance processes of construction, including quality audits and the development of appropriate quality documentation.

• Reviewing and endorsing Contractors Quality Control Plans,Inspection and Test Plans, Method Statements, CRs, TQs, NCRs, DRs etc.

• Ensure EPC Contractor and sub Contractors are in compliance with project technical specifications. Endorse any change in technical specifications.

• Coordinate with TPI group, Engineering group and Construction group as and when necessary.

• Provide professional assistance to Project Management, Planning, Procurement & Project controls.

• Do internal / external project reviews / audits, as necessary.

• Chair the Project Risk Assessment meetings.

Jan.2011 – Mar. 2011 Senior Inspection Engineer – Mechanical – PMT

(Short Term Contract)

Velosi LLC.,Qarn Alam Steam Injection Project (onplot – USD 1.1 Billion), PDO, Sultanate of OMAN.

Qarn Alam Steam Injection Project is a Joint Venture of PDO & Shell, which consist of Thermal Gravity Drainage of Crude and Refining.

• As a Member of QA/QC Deptt., responsible to the QA/QC Manager.

• Review for endorse of EPC Contractor’s Mechanical Completion Dossiers.

Sept. 2008–June 2010 QA/QC Team Leader – PMT – TPI Group

ABS Group Inc., Ethylene Unit 2 Project (USD 1.3 Billion), Borouge 2, Ruwais, Abu Dhabi.

Borouge is the Joint Venture of Adnoc & Borealis.

• As a member of IPMT responsible to the Sr.Project Manager.

• Ensure the implementation of Quality Assurance and Quality Control plans and requirements for the execution of EPC work scope associated with the EU2 Project.

• Monitor the EPC Contractor in the execution of all work activities in the EU2 scope and ensure the work is completed to required levels of quality.

• Review for endorse EPC Contractor’s QCP, ITP & Method statements.

• Ensure EPC Contractor and sub Contractors are in compliance with project technical specifications. Endorse any change in technical specifications.

• Coordinate field inspection of each discipline with respect to the related standard, specifications, ITP & vendor manuals.

• Actively participate in the EPC Contractor’s Quality Assurance processes of construction, including quality audits and the development of appropriate quality documentation.

• Provide professional assistance to the Project Management, Procurement & Project controls.

• Review NCR, DR, ITR & Field change documentation.

• Participate internal / external project reviews / audits, as necessary.

Sept. 2006 – Aug. 2008 Senior QC Inspector – Mechanical

JGC Arabia Ltd., Rabigh Olefin Plants Project (USD 5.84 Billion), Petro Rabigh, Kingdom of Saudi Arabia.

Rabigh Olefin Plants Project for Petro Rabigh is a Joint Venture of Saudi Aramco & Sumitomo-Japan, which consist of HOFCC & EC.

• Reporting to Field QA/QC Deputy Manager.

• Review and endorse contractor QCP, ITP & Method statements respect to the mechanical discipline.

• Ensure Contractors are in compliance with project technical specifications.

• Verify documents attached to RFI, if it’s comply with the relevant drawing & document revision

• Field inspection of the installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.

• Accepting/Rejecting the inspection result based on standard criteria.

• Prepare/Review NCR, DR, ITR & Field change documentation.

• Review & verification of all records during Discipline Acceptance and Mechanical Completion Acceptance stage.

Mar. 2005 – July 2006. Lead Supervisor – Mechanical

Consortium-Astaldi Arabia Ltd & NSH Co. Ltd. C/O Technip Italy S.p.A.

ORYX GTL Project (USD 1.02 Billion) – Raslaffan. Qatar. ORYX GTL (Gas to Liquid) project is a JV of SASOL & QP.

• Organize & direct the site Installation & alignment activities.

• Verify the latest revision of Drawings & Documents.

• Preparation of Method statements for Equipment installation.

• Field installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.

• Conducting daily Safety toolbox talks.

• Coordinate with Vendor, QC & Field Engineering Section.

June 2003 – Jan. 2005 QC Supervisor – Mechanical

Seeyen Engineering Co. Pvt. Ltd., Guwahati Refinery- HTU and Indmax Unit (USD 600 Million), Assam

• Reporting to QA/QC Manager.

• Ensure Contractors compliance with project technical specifications.

• Preparation of QCP, ITP etc. for Mechanical construction activities.

• Supervising the Inspector’s activities & verification of records.

• Prepare/Review NCR, DR, ITR & Field change documentation.

• Solving the site installation problems based on related standards/other relevant documents.

• Verification of Method Statements submits by construction.

• Bore scope Inspection for Centrifugal compressor internals & any

necessary rectification.

June 2002 – May 2003 QC Supervisor – Mechanical

Seeyen Engineering Co. Pvt. Ltd., Revamp of HFC Ltd. Namrup unit (Assam)

• Reporting to QA/QC Manager.

• Ensure contractor’s compliance with project technical specifications.

• Preparation of QCP, ITP etc. for Mechanical construction activities.

• Supervising the Inspector’s activities & verification of records.

• Prepare/Review NCR reports, DR, ITR & Field change documentation.

• Solving the site installation problems based on related standards/other relevant documents.

• Verification of Method Statements submits by construction.

November 2000 – March 2002. QC Inspector – Mechanical

NSH Co. Ltd., C/O Joint Venture – Snamprogetti S.p.A. & Hyundai Engg.Co.Ltd.

NGL-4 Plant (USD 1.5 Billion) – Umm said-Mesaieed – Qatar, QATAR PETROLEUM.

• Reporting to Lead QC Engineer.

• Verify the attachments of RFI, it’s complying with drawings & document revision

• Field inspection for installation & alignment of Static & Rotary Equipment, Structures as per the related standard/documents.

• Coordinate with client for final inspection.

• Preparation of all inspection records.

• Review & verification of all records during the final closure & hand over.

March 1999 – October 2000 Supervisor – Static & Rotary Equipment

Seeyen Engineering Co. Pvt. Ltd., Digboi Refinery- Cocking, De-waxing and HTU, Assam

• Organize & direct the site Installation & alignment activities.

• Verify the latest revision of Drawings & Documents.

• Field installation & alignment of Static & Rotary Equipment with respect to the related standard, specifications, ITP & vendor manuals.

• Conducting daily Safety toolbox talks.

• Coordinate with Field Engineering to solve any non-conformance.

• Classroom training & Coordinating on job practical training in precision alignment to an assigned group of technicians.

Feb. 1998 – Jan. 1999 Millwright supervisor

Star Constructions – Mumbai., Jindal Strips Ltd., Mumbai.

• Installation & alignment of Equipment for Skin pass mill, zendzimer mill & auxiliary equipments, Annealing & Pickling Line, Coil Build up line, Coil Galvanizing line etc.

• Preparation of Relevant documents for Inspection.

• Coordinating with QC & Field Engineering section