CV, India Based QA, QC Mechanical Engineer, Oil And Gas

Available

Serial No: 18730

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Skills keywords: inspection, QAQC, static/rotating equipments

Short Bio:

Mechanical Engineer with 10 years’ experience in Static/Rotating equipment’s as QA/QC Mechanical Supervisor/Mechanical Inspector/Inspection Engineer where responsible in Construction Management, Supervision, Planning, Managing the Inspections & Verifications; Direct Implementations & Executions, Complete Analysis of Construction Methodology / Method Statement (MS) and Inspection & Test Plans (ITP’s), Review Project Documentations

Current location:  INDIA - View on map

Nationality: INDIAN

Preferred Sector of Employment:  Oil, Gas and Energy, General Management

Spoken languages: english, Hindi

Location I am interested in working: Anywhere

Qualifications

BACHELOR OF TECHNOLOGY (B-TECH) in MECHANICAL ENGINEERING from M.E.S College of Engineering under University of Calicut, Kerala, India.

API 510 Pressure Vessel Inspector.

ASNT Level II in UT, RT, MT, PT

Approved QA/QC Mechanical Inspector (Static/Rotating) by SATORP,KSA

Approved QA/QC Mechanical Inspector (Static/Rotating) by SAUDI ARAMCO

(SAP\NO.70010870)

Approved QA/QC Mechanical Supervisor/Inspector (Static/Rotating ) by SABIC ,KSA

Knowledge of ISO 9001-2008.

Conversant with good working knowledge in the frequent use of International codes & standards such as

ASME, AWS, API, PIP & SAUDI ARAMCO, SABIC standards.

Specialties: Construction Quality Control Inspection & Audits, Basic Safety Awareness, Construction Methods & Process and Basic Design & Engineering Knowledge.

Career Summary

Organization : ENI SNAMPROGETTI/SAIPEM (EPC Project)
UREA STAND ALONE PROJECT, JUBAIL, K.S.A
Client : SAFCO, SABIC
Duration : 01-June-2013 to 11-Jan-2015
Position : QA/QC MECHANICAL SUPERVISOR-STATIC/ROTATING

Job Responsibilities :

• Ensure Quality Control activities at site are performed in accordance with relevant QCP,ITP,MS.

• Consult all the documentation necessary for inspection (visits conducted with suppliers )

• Check the conformity of equipment in accordance with the contractual documentation and the order.

• During inspection visits, monitor the implementation of HSE rules, the results of tests and inspections performed by suppliers.

• Diagnose the acceptance or rejection of the equipment during inspections and issue either the final acceptance certificate or the non-complaint document

• Ensure Vendor Supplied materials are in compliance with Codes and Standards

• Review and approval of sub-contractor’s QC personnel’s resumes.

• Review and approve Sub contractors Method of statement and work procedure.

• Reviewing of Inspection related two weeks look ahead schedule

• Site Surveillance for the work carried out are as per approved procedures, specification

and drawings.

• Strict Implementation of Preservation activities at Site and at Material storage area.
(Team Leader-Preservation)

• Respond to contractors’ technical queries and provide technical guidance and expertise

• Supervision & Inspection of the installation & alignment of Static & Rotating equipment

 • Updating the daily Inspection Status

• Assist Client/internal quality auditor for the audit.

• Coordinate with the project staff to compile and maintain pertinent records of Inspection and testing until end of the contract and all pertinent records for retention on completion of the project.

• Attend Monthly Project Review Meetings (PRM) and alert the project team of any potential problems.

• Attending weekly meeting with Client to discuss about the Quality issues.

• Coordinate all quality related correspondence with the Customers representatives.

• Preparation of Punch list after Site walk through with the client and verification of punch list completion.

• Supporting Pre-commissioning/Commissioning activities.

• Monitor statistical method reporting.

• Action and close all customer complaints

• Report QA/QC activities within the frame work of Weekly/Monthly to QA/QC Manager.

Organization : TECHNIP SAUDI ARABIA (EPC Project)
SATORP – JERP 2A Package
Jubail Export Refinery, JUBAIL-2, K.S.A
Client : SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL COMPANY
Duration : From July 2011 to Dec-2012.
Position : QA/QC MECHANICAL ENGINEER/INSPECTOR-STATIC/ROTATING

Job Responsibilities :

• Review of Sub-contractor QA/QC Plan.

• Monitor the quality performance of the Subcontractors against the requirements of the QA/QC Plan.

• Review and approval of Sub-contractor’s ITPs and method statements.

• Reviewing of Inspection related two weeks look ahead schedule

• Assist internal quality auditor for the audit.

• Carry out Receiving Inspections of Columns, Reactors, Drums, Filters, Storage Tanks , Heat

Exchangers, Compressors, Pumps, Turbines, Furnace, Boilers, Electrostatic precipitator (ESP) and Skid mounted packages.

• Strict Implementation of Preservation activities at Site and at Material storage area.

• Review and preparation of Inspections reports and Material test Certificates for receiving inspection as per Client requirement.

• Site Surveillance for the work carried out are as per approved procedures, specification and drawings.

• Supervision/Inspection for Rotary Equipment include Padding, Elevation, Position,

Orientation, Levelness, Pre.shaft alignment, Run-out, Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final Shaft alignment, P&ID Verification, Mechanical Running test, Completion of inspection records

• Supervision/Inspection for Static Equipment include Padding, Elevation, Position,

Orientation, Verticality, Levelness, Platform & ladder, Vessel Internal work, Leak Testing, Loading of catalyst, chemicals, Vessel Box-up, etc.

• Issue Surveillance report and NCR against non-complying conditions.

• Resolution and Implementation of corrective action to close out out LBE,NCR’s

• Supporting Pre-commissioning/Commissioning activities.

• Updating the daily Inspection Status and closing out RFI’s without delay.

• Control and achieve documentation for the completion of the project.

• Report QA/QC activities within the frame work of Weekly/Monthly to QA/QC Manager.

Organization : Samsung Engineering Company Ltd.(EPC Project)
AIR SEPARATION UNIT Project, Gas Phase VIII GAS-SABIC, JUBAIL
Client : SABIC
Duration : From Nov 2010 to Apr 2011
Position : QA/QC MECHANICAL INSPECTOR-STATIC/ROTATING

Job Responsibilities :

• Responsible for the Receiving Inspections of Pressure Vessels, Columns, Filters, Shop fabricated Storage Tanks, Heat Exchangers, Furnace, Cooling Towers, Cold box,

Compressors, Pumps, Skid mounted packages etc.

• Check compliance with codes and standards for acceptability of defects.

• Review and approve Sub contractors Method of statement and work procedure.

• Assist internal quality auditor for the audit.

• Carry out Site Surveillance for the work carried out are as per approved procedures, specification and drawings.

• Day to day surveillance in Site with Construction supervisor, rectification of problems as necessary.

• Installation Inspection for Rotary Equipment include Padding, Elevation, Position,

Orientation, Levelness, Pre-shaft alignment, Run-out, Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final Shaft alignment, P&ID Verification, Mechanical Running test, Completion of inspection records

• Alignment and Elevation survey for Static Equipment’s.

• Internal inspection of vessels horizontal / vertical equipment’s

• Stage wise Inspection for the Installation of Cooling towers

• Stage wise Inspection for the Installation of Overhead Cranes.

• Report QA/QC activities within the frame work of Weekly/Monthlyto QA/QC Manager.

Organization : Samsung Engineering Company Ltd.(EPC Project)
Diesel Hydrotreator Complex Project, Saudi Aramco Ras Tanura Refinery, Ras Tanura, KSA
Client : SAUDI ARAMCO
Duration : From July 2009 to Nov 2010.
Position : QA/QC MECHANICAL INSPECTOR-STATIC/ROTATING

Job Responsibilities :

• Site Surveillance for the work carried out are as per approved ITP, QCP, Procedures, Specification and drawings.

• Conduct External and Internal Visual Inspections for Pressure Vessels, Shop Fabricate Storage Tanks and Boilers

• Conduct Visual inspections for Pumps, Compressors, blowers etc.

• Assist internal quality auditor for the audit.

• Review of Material Disposition Reports for the Equipment’s arrived on the site.

• Review Procedure for Columns, Vessels Internal component Installations.

• Strictly implementing the approved ITP.

• Strict Implementation of Preservation activities at Site and at Material storage area.

• Confirm for any deviation with in the Standards prior to issuing RFI to the client.

• Equipment Pre Installation Inspection.

• Equipment Installation Alignment and Elevation Survey for Vertical and Horizontal vessels.

• Stage wise Inspection for the Installation of Boilers.

• Inspection for Installation of ladders, platforms and other Structural attachments

• Inspection for Internal component Installations of equipment’s

• Inspection for Dry Lay-up of Equipment’s & Preservation.

• Shaft Alignment of rotating equipment’s such as pumps, Compressors, gear box, turbine, blowers etc including Soft foot check and DBSE.

• Verify the parallelism on suction / discharge piping connection if stress free condition.  Check before and after suction and discharge pipe are assembled rotating equipment’s.

• Inspection for the Installation of Air coolers.

• Inform the QA/QC Manager about the work conditions on the site and the violations

during the implementation of work.

• Issue Non Conformance Reports against Non-Complying conditions.

• Take necessary steps to close out LBE,NCR’s as well as issued by Client.

• Updating the daily Inspection Status and closing out RFI’s without delay.

• Lube Oil Flushing Inspection.

• Flange joint, Gasket verification and Bolt tightening inspection.

• Final box up of Static Equipment’s.

• Review of final inspections reports.

• Preparation of Punch list after Site walk through with the client and verification of punch list

completion.

• Supporting Pre-commissioning/Commissioning activities.

• Report QA/QC activities within the frame work of Weekly/Monthly to QA/QC Manager.

Organization : Hyundai Engineering & Construction Co.Ltd

Foster Wheeler -Joint Venture (EPC Project)

Khurais Central Processing Facilities/Sone Project

Saudi Aramco Gas Plant

Riyad, KSA

Client : SAUDI ARAMCO

Duration : From November 2007 to March 2009 .

Position : QA/QC MECHANICAL INSPECTOR-STATIC/ROTATING

Job Responsibilities :

• Monitor and Verify that the work carried out are as per approved procedures,

specification and drawings.

• Conduct External and Internal Visual Inspections for Pressure Vessels, Shop Fabricated

Storage Tanks and Heat Exchangers.

• Carrying out NDT methods for damaged area for the equipments during the time of

arrival on the site as per Clients recommendations.

• Conduct Visual inspections for Pumps,Compressors,Blowers,Skid Mounted packages.

• Review of final inspections reports.

• Conduct inspection of external appurtenances, ladders, platforms and other structural

steel attachments at warehouse before delivery to site.

• Prepare Inspection Reports

• Review of Incoming Inspections reports and Material test certificates.

• Review and approve Sub contractors Method of statement and work procedures.

• Assist internal quality auditor for the audit.

• Review Procedure for Column,Vessels Internal component Installations.

• Strict Implementation of Preservation activities at Site and at Material storage area.

• Strictly implementing the approved Inspection and test plan.

• Equipment Installation Alignment and Elevation Survey for Vertical and

Horizontal vessels.

• Stage wise Inspection for the Installation of Air coolers.

• Inspection for Internal component Installations of columns.

• Inform the QC Senior Supervisor about the work conditions at the site and the

violations during the implementation of work.

• Issue Non Conformance Reports against Non-Complying conditions.

• Pre Installation Inspections for Rotating Equipments.

• Mounting plate Installation and leveling.

• Pump-Driver, Compressor-Driver Pre Alignment Inspection.

• Take necessary steps to close out LBE,NCR’s as well as issued by Client.

• Resolution and Implementation of corrective action to close out out LBE,NCR’s.

• Flange joint, Gasket verification and Bolt tightening inspection.

• Final Pump Driver, Compressor Driver Alignment.

• Final box up of Static Equipment’s.

• Punch listing for the Equipment’s.

• Verification of punch list completion.

• Final Inspection for the Equipment’s.

• Updating the daily Inspection status.

Organization : The Global NDT Co( NTC ).

Bhimashankar CHS,

D-2, 2:3, Sector-19A

Nerul (East), Navi Mumbai, India.

Duration : From November 2003 to September 2007.

Position : INSPECTION ENGINEER-EQUIPMENTS

Job Responsibilities :

• Planning and scheduling of Inspection and testing of Equipment’s.

• Material Inspection: Inspection of the incoming materials such as pipe, plates, pipe

Fittings, structural electrodes, filler wires etc. to check the identification marks, correlation

with the test certificates, dimensions, quantity and damages.

• Review of mill test certificate of various materials and Inspection of inward materials

for fabrication.

• Material identification and Inspection of bought out items as per packing list.

• Responsible for assuring and controlling the work quality as per approved specification

and drawing.

• Responsible for the inspection of Pressure vessels, Tanks, Heat Exchangers.

• Inspection for Internal component installations is as per drawing.

• The stage wise inspection for fabrication activities, fit-up, Weld visual inspection as per

General arrangement drawing (GAD)