CV, India Based Mechanical Engineer Seeking Job In Canada Or UK

Available

Serial No: 23285

Job Seeker Location

×

Close

Skills keywords: construction mechanical engineer, piping engineer, power plant engineer, project enineer

Short Bio:

Please refer to cv below.

Current location:  Jharkhand, India - View on map

Nationality: INDIAN

Preferred Sector of Employment:  Oil, Gas and Energy

Spoken languages: english

Location I am interested in working: Anywhere

Qualificatins

1. MBA in Operation Management from Sikkim Manipal University in year 2012 with 73%

2. B.E.in Mechanical Engineering from V.T.U(Karnataka) in the year 2006 with 71.1%

3. 12th Science from Bihar Board in the year 1998 with 70%.

4. 10th from Bihar Board in year 1996 with 66%.

IT Skills

1. Auto-CAD 2010.

2. MS-Office, MS-Word, MS-Excel, Power point.

Technical Skills

1. PRIMAVERA P6 version 8.2.

PROJECT EXPERIENCE: – Total Seven Years in Execution, Erection in Project Engineering.

Career Summary

1. Present Company : – M/S PETRON EMIRATES LIMITED, DUBAI
Project Name : – Rabigh chemical plant, Saudi Arabia
Client Name : – ARAMCO
Period of Job : – November 2014 till Present

Designation : – Fabrication Engineer – Piping

2. Previous Company : – M/S TRUBA ARABIA LIMITED (BEMCO), SAUDI ARABIA
Project Name : – HRSG & GTG – Combined Cycle Power Plant,
Client Name : – Saudi Electricity Company
Period of Job : – July 2013 till Present

Designation : – Senior Mechanical Engineer – Project Engineering.

3. Previous Company : – M/S IOT Engineering Project Limited
3.1. Project Name : – 2×300 MW Pulverized Coal fired Thermal Power Plant.
Client Name : – Reliance Power Limited

3.2. Project Name : – 2×800 MW Ultra Mega Supercritical Coal fired Thermal Power Plant.
Client Name : – TATA POWER LIMITED
Period of Job : – October 2008 to June 2013

Designation : – Assistant Manager – Project Engineering.

4. Previous Company : – M/S Petron Engineering Construction Limited
Project Name : – 1×500 MW Pulverized Coal fired Thermal Power Plant.
Client Name : – National Thermal Power Corporation
Period of Job : – From July 2006 to October 2008

Designation : – Site Engineer – Project Engineering.

PIPING JOB DESCRIPTION:-

— P91, P22, T22, T11, CS, SS.

— Piping Hydro test.

RESPONSIBILITY HANDLE:-

— Preparation of Bill of Material from Mechanical drawing.

— Knowledge of Billing to Client & Contractor.

— STRUCTURAL & PIPE FABRICATION :-

— Structure, Ducting, Y-branch, Reducer, Elbow, Transition.

— To organize day-to-day site activities.

— Daily Progress report maintaining.

PROJECT /CONSTRUCTION SITE MOBILIZATION & EXECUTION:-

— Mobilization of Construction / Project site.

— Mobilization of Plant & Machinery.

— Mobilization Manpower as per deployment schedule.

— Preparation of Staff & Workmen schedule.

— To readiness of Project Statutory documents.

— Arrange contract labor license:-

• For labor license take FORM-V from client & submit it to ALC.

• Against FORM-V labor license will be issued for required workmen by paying challan.

— Arrange workmen compensation insurance policy.

— P.F registration copy of workmen.

— Copy of P.F. challan in respect of all workers engaged by us submitted every month to P.F office.

— Employments register copy.

PLANNING PART:-

— Billing to client & subcontractor.

— Preparation of Project Site forecast with respect to monthly cost & allocated budget.

— Knowledge to prepare of Daily, Weekly & Monthly Progress Report.

— Prepare L1, L2 & L3 Schedule of Project activity.

— Make S-curve of Project for monitoring of activity at WBS level.

— Preparation of MOM sheet with client, subcontractor, vendor.

— Preparation of Quotation for local purchasing of construction material.

— To Co-Ordinate between planning & execution for progress, certified protocol submission,

Technical change in drawing.

— Preparing daily, weekly & monthly erection plan.

EXECUTION PART:-

BOILER FOUNDATION:-

— Checking elevation of Boiler foundation with respect to Plant reference level.

— Checking of Boiler foundation elevation by Dumpy Level / Total Station.

— Marking of center line on Boiler foundation with reference to Turbine’s foundation centre line.

— Checking diagonal distance of Boiler foundation’s Bolt as per drawing.

— Checking distance between of Boiler foundation’s Bolt as per drawing.

— Preparation of protocol for Boiler’s foundation.

— Taking handover of Boiler foundation.

STRUCTURE ERECTION:-

— Surface cleaning of foundation plate from buffing machine.

— Erection of foundation plate.

— Placing of Measurement scale on three position of boiler structure

Column for measurement of Column’s Verticality.

— Erection of boiler structure.

— Checking of verticality for each column.

— Preparation of protocol for each tier of erected boiler structure.

— Ground inspection of Sweep & Camber of Ceiling Girder /Rig Beam.

— Erection of Rig Beam / Ceiling Girder.

— Erection W-Beam & R-Beam.

— Final alignment of Boiler Structure with Theodolite and released for erection of

Pressure Parts Hanger support /Tie Rod.

— Preparation of Protocol for final alignment of boiler’s structure.

A. BOILER’S DRUM ERECTION.

A.1. Ground Inspection Preparation of Boiler’s Drum:-

— Ground inspection of Boiler’s Drum Mark number identification as per Test Certificates,

IBR stamping, Boiler’s Drum maker’s number.

— Inspection of Boiler’s Drum’s length, diameter, counting of riser nozzle as per drawing.

— Inspection of Drum’s hanger U-Rod of like length, radius, and thread cleaning.

— Protocol preparation for all ground inspection of Boiler’s Drum.

A.2. Preparatory before erection & Alignment after erection of Boiler’s Drum:-

— Marking inspection for placement of rocker arm.

— Marking of Center line of Boiler’s Drum along Length & Diameter.

— Installation of Strand Jack for Boiler’s Drum erection.

— Alignment of Boiler’s Drum elevation with reference to Boiler’s Structure.

— Alignment of Boiler’s Drum Center line with reference to Boiler’s Center/

Furnace Center after erection.

— Protocol preparation for erected/alignment of Boiler’s Drum.

B. PRESSURE PARTS PRE-ASSEMBLY & WELDING:-

B.1. PRE-ASSEMBLY BEFORE ERECTION:-

— Ground inspection of Mark number identification of each pressure parts component as Per drawing and piping class before erection.

— Check presence of Alloying element & IBR stamp in pressure parts to match with Test Certificate.

— Availability of approved WPS / PQR.

— Cleaning of pressure parts pipes & tubes using air blowing before fit-up and welding.

— Cleaning of pressure parts pipes & tubes using Ball test before fit-up and welding.

— Checking of flatness, bow, and diagonal of coil.

— Inspection of filler & electrode material in terms of pressure parts to be weld.

— Availability of Heating Induction Machine for PWHT & SR of heavy thickness pipes.

— Availability of PMI & Hardness machine.

— Preparation of Protocol for ground inspection like Ball pass, Air pass.

— Preparation of Protocol for Fit-up, welding.

— Inspection of weld visual of welded tube and pipe.

C. PRESSURE PARTS ERECTION- HIGH PRESSURE PIPING (HP PIPING)

— Preparation of Erection sequence of Pressure Parts.

— Erection of link pipes.

— Erection of rise tube, saturation tube.

C.1. BOILER FIRST PASS ERECTION

C.1.1. Air cleaning / Ball passing before erection Boiler’s Pressure Parts Components at ground stage:-

— Pre-assembly & erection of all ties – rods / hanger rods.

— Ground inspection of all headers like mark number, length, diameter, elevation, location, centre marking along length, diameter as per drawing.

— Air cleaning of all upper headers.

— All Buckstay fixed with WW panels before erection / Erect temporarily near erection elevation for both First Pass & Second Pass.

C.1.2. SEQUENTIAL ERECTION OF BOILER PRESSURE PARTS

— Erection, fit –up & welding of all upper headers as per drawing.

— Erection of down comers.

— Erection of Super heater Link pipes.

— Erection of WW headers with panels – Left, Right, Front, Rear.

— Erection of WW Corner panels.

— Erection of extended upper headers with panels – Left, Right, Front, Rear.

— Pre-assembly & erection of Crown Plates.

— Erection of furnace roof tubes.

— Erection of SH, RH coils.

— Erection of furnace rear screen tubes.

— Erection of extended floor panel (Butterfly Panel).

— Erection of intermediate headers of Radiant reheats.

— Erection of Rear Arch Panel.

— Erection of Burners.

— Erection Burner’s LDO/HFO gun & Igniter.

— Erection of Ring headers

— Erection of Wind box.

— Alignment of all erected Pressure parts with reference to Boiler’s Structure, Furnace Center line, Boiler’s Center line like- Diagonality, Verticality, and Distance from structure etc.

— Furnace Box-up, alignment like – Diagonality, Verticality, and Distance from Boiler’s Structure.

— Furnace Fire Ball setup & alignment to ensure for tangential firing of pulverized Coal during Operation of Boiler.

— Protocol preparation & certification of each Job.

C.2. BOILER SECOND PASS ERECTION

— Erection of Upper headers – LTSH (O/L), Economizer (O/L).

— Erection of Backpass Upper WW headers – Left, Right, Front, Rear.

— Erection Backpass roof panels.

— Erection of Upper WW headers with panels.

— Erection of Crown Plates.

— Erection of Backpass Rear WW panels.

— Erection of Backpass Front Screen Tubes.

— Erection of Economizer Hanger Tubes.

— Erection of LTSH Platens.

— Erection of LTSH Coils.

— Erection of LTSH Inlet Header.

— Erection of Economizer Junction Header (Middle Header).

— Erection of Economizer Coils.

— Erection of Backpass Lower Ring Headers.

— Alignment of all erected Pressure parts with reference to Boiler’s Structure, Furnace Center line, Boiler’s Center line like- diagonality, verticality, distance from structure etc.

— Protocol preparation & certification of each Job.

D. ERECTION OF HIGH PRESSURE PIPING – MS, HRH, CRH & BFW PIPING:-

E. ERECTION OF LOW PRESSURE PIPING –BOILER’S TRIM PIPING, TURBINE’S LP PIPING:-

— Erection of HFO & LDO Piping.

— Erection Soot Blower Piping.

— Erection of Service Air Piping.

— Erection of Instrument Air Piping.

— Erection of all Drain & Vent Piping.

— Perform Hydro test of LDO/HFO, Soot blower piping as per specified hydro test

pressure in drawings.

F. FABRICATION, PRE-ASSEMBLY & ERECTION OF DUCTING&STRUCTURE:-

— Preparation BOQ/BOM for ducting & structure from mechanical drawing.

— Fabrication of Structure Truss, Conveyor’s gallery, Staircase

— Fabrication of Y-branch, T-branch, Reducer, Transition.

— Fabrication of Bend (Elbow or miter) – 30°,45°,60°,90°,180°

— Fabrication of Star column.

— Fabrications of pipes fix support, saddle support.

— Pre-assembly of ducting.

— Kerosene test for leak proof of all ducting before erection.

— Erection of boiler’s ducts.

— Soap solution test after erection of ducts for air leak test.

G. HYDROSTATIC TEST OF BOILER’S PRESSURE PARTS:-

Reference of Applicable Code and Reference Data for Hydrostatic Test:-

a) ASME Boiler and Pressure Vessel Code Sect. I.

b) ANSI B31.1 (for external piping).

c) IBR1950.

PRELIMINARY PREPARATION:-

— Preparation of hydrostatic test pressure value sheet from drawings.

— Calculation & preparation of water volume required for Hydro test.

— Preparation of Pressure parts system into – Primary system & Secondary system / Drainable & Non-drainable hydro test system.

— Final check and clearance from Mechanical & Safety- QA/QC, Execution.

— Before start of Air leak test / Hydro test all mechanical works are completed with applicable inspection accepted.

— Ensure drum, all headers; tubes are cleared of foreign material.

— Perform Air leak test pressure up to 2 kg/cm2 before Hydrostatic test.

— Checking of metal temperature of all components to be Hydro-Tested must be at least 21º C & before applying the Hydro Test pressure shall not exceed 48.8º C.

— Before water filling close all drain valve & open all vent valve.

(Superheater link vents, Economizer link vents, & drum vents.)

— Installation of calibrated Pressure gauge for water pressure measuring.

— Install Temperature gauge near pressure gauge for recording of temperature.

— All the safety valve must be gagged.

— Start loading of water to pressure pipe/tubes.

— Initially all vent valve should be open to remove air bubbles.

— After complete removal of air bubbles close vent valve.

— Record of hydrostatic test data at interval of 5 minutes with minimum 5 readings in each case during hold time and during subsequent inspection.

H. REFRACTORY & INSULATION

— Boiler pressure parts.

— HP Piping insulation.

— Furnace roof refractory.

I. CHEMICAL CLEANING OF BOILER’S PRESSURE PARTS:-

— Chemical cleaning scope involves two circuits of Boiler System.

— Main Boiler Circuit which consist of :-

• Boiler steam drum.

• Economizer.

• Water wall tubes & headers.

• Down comer & Bottom headers.

• Super heater is not included in chemical cleaning instead it is flushed and filled up with ammoniated hydrazine.

— Pre Boiler & Condensate Circuit which consist of :-

• Feed water discharge / suction line & Bypass.

• Condensate discharge line & Bypass.

• HP heaters & LP heaters bypass.

— Removal of steam drum’s internal for chemical cleaning.

— Removal of WW’s ring headers cap & temporary pipe connection.

— Final check and clearance from Mechanical & Safety- QA/QC, Execution.

— Hydro test of temporary piping and tank flushing.

— DM Cold water flushing.

— DM Hot water flushing temperature up to 70°C.

— Alkali flushing keeps circulation 6-8 hrs. Maintains temperature up to 70 – 80°C.

— DM water rinsing.

— Inhibited HCL acid flushing keep circulation 4-6 hrs.

— DM water rinsing- Boiler is filled up with DM water with Hydrazine keep circulation for 1 hrs. and drain it.

— Citric acid cleaning.

— DM water rinsing.

— PASSIVATION

The system is now filled up with DM water and the temperature is raised to 70-75 ºC, add sodium poly phosphate 0.2%.The pH is raised using Ammonia and maintained at 9.5 to 10 at 90-95°C. This is circulated for 8 hours uninterrupted during which time pH value is regularly tested. After a period of 8 hours, the system is totally drained and left for aeration by natural draft. The drained solution is neutralized using Bleaching Powder

— Restoration of headers cap & removal of gag from safety valve.

J. LIGHT-UP OF BOILER

— Provide assistant to O&M for boiler Light-up.

K. After P.G. Test 72 hours running boiler hand over to client.

L. Ask to client for PTO & FTO of Boiler.