Logo
Tel:
+44 (0) 2079890750
Logo
Offering 17 years of rich experience in Quality Assurance & Quality Control Functions at different stages of Onshore oil & gas, Marine & EPC projects at details engineering, procurement, fabrication, construction, pre commissioning, commissioning, start-up stage and various associated activities like but not limited to Fabrication inspection & coordination, Procurement QA/Q.C/Vendor & TPI inspection ,Vendor assessment, internal & external Audit, establishment and review of quality plan, proced
Qualifications & Certifications
B.E. (Mechanical Engineering) – Gulbarga University Karnataka , India
CERTIFICATIONS
CSWIP 3.1 Welding Inspector
NACE Coating inspector
QMS: ISO 9001:2008 Lead Quality Auditor Certificate(Course Certified by IRCA under Reference A17258)
ASNT NDT Level-II (RT, MT, UT, PT, )
Aramco approval certificate SAP#70003769
Supervisor skill certification
Fire and safety training certification by Hedgehog consultant.
Career Summary
Position : Sr.QA/QC Coordinator
Duration : December 2006 to till date.
Company : Lamprell Energy ltd.UAE + MIS (Part of the lamprell group)
Project : Oil & Gas project, MARINE & EPC
Owner : GASCO, TECHNIP, ZADCO, PDO, PETROFAC & SAIPEM, SNOC, DUSUP, ENOC & NDC
Project Type : Onshore& Ofshore, Fabrication of pressure vessel, jackets structural platforms and
Modules. Skids, deck piping, Refinery & Gas plan Plant expansion & Self Elevating new
Build Rig manufacturing.
Duties and responsibilities @ U.A.E project:
Lead a team of QA/QC Engineer, Inspector & Procurement quality Vendor team of different project disciplines.
Preparation, implementation, monitoring, revision and updating of the project specific Contract Quality Plan.
Development, preparation, implementation and monitoring of all projects Specific QA/QC procedures, Manual and Work Instructions.
Develop project Quality Control Plans (PQCP), Inspection test plan (ITP), NDE Map as per project base scope of works ASME code division, NBIC23, Certification of class Rules (Like ABS &DNV Class) and project specific specification &
Procedure.
Plan and coordinate quality assurance and quality control activities following Project Quality Plan, in line with national and international quality norms /rules /regulations
Review PQR‘S, WPS & WQT performance records as per the project scope of work requirements.
Liaison with the Company on matters related to Quality and provides technical support/coordination with PMC/PMT.
Review and Monitoring of Sub-Contractor’s Quality Systems, WQT performance records and quality performance.
Coordinate & Review of WPS/PQR, NDE Procedures, ITP, etc., submitted by Vendors /Subcontractors.
Coordinate and record regular quality meetings with subcontractor project team.
Conduct of Auditing – internal and external as per project requirement, and follow up of Corrective Actions.
Overall control, supervision and implementation of Contract quality and ASME & Class Authority technical requirements; resolution of quality problems; preparation and maintenance of Contract quality records.
Review of contract documents to ensure identification and comprehension of all quality requirements.
Establish supplier QA/QC coordination procedure and inspection Management Plan.
Ensure availability of adequate and qualified resources for project relevant Vendor Inspection.
Supervise and/or direct Inspectors and Resident Inspectors as applicable, directly or through the inspection coordinator.
a) Confirm that the inspector meets all HSE requirements for the visit.
b) Ensure that the inspector is qualified to witness the Inspection or Test.
c) Ensure Inspector’s access to or possess all specifications, purchase requisition, standards, etc. that are relevant to the scope of supply.
d) Provide the inspector a copy of the inspection and Test Plan and a copy of the Pre-Inspection Meeting (PIM) Minutes for the commodity being tested. Also provide the inspector with an ITP Witness Report.
e) Ensure the inspector has sufficient time to become familiar with these documents before travelling to the supplier’s facility.
f) Ensure & Coordinate all Non-Destructive Testing requirements for site job and shop floor areas.
Closely involvement & monitoring of the project punch list issue resolution, NCR closing prior to Issuing MCC.
Ensure mechanical completion certification (MCC) issuance as per project requirement.
Responsible for Inspectors On-boarding/ Briefing about the Project & Requirements.
Prepare ASME vessel MDR and reviewing of complete QA/QC dossiers of manufacturing vessel, Major jackets structural platforms and module. Skids, deck piping, Plant activities dossiers, Self Elevating new build Rig.
Secure Quality focus in contracts and follow-up of suppliers and contractors, incl. site visits.
Identify non-conformances and agree corrective actions(s) with responsible Management and the Company.
Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system, maintain Internal and External NCR, assessment reports and opportunity for improvements & follow-up of corrective and preventive actions.
Control all Non-Conformance Reports and undertake remedial action
Coordinate and implement Inspection Management through ASME AI & TPI agencies/Class Authority (ABS, DNV and BV) project assigned inspector & resident inspectors.
Attend Kick-Off Meetings and Pre-Inspection Meetings with PMT/PMC and suppliers team.
Check availability and approval status of the Vendor document & authorize the inspection.
Review manufacturing record books issued by vendor suppliers.
Coordinate, perform & monitoring of inspections and examinations activities along with ASME AI surveyors for ASME vessel, TPI & class body surveyors (ABS & DNV ) for drilling unit. Resolve all site technical quires as per code.
Interface with the project expeditors, Inspection coordinators and discipline engineers.
Identifying quality requirements for designated purchase orders.
Reviewing and approving quality related aspects of bids, including vendor assessment.
Position : Sr. QC Inspection Engineer (ARAMCO approved TPI &Procurement QA/QC Engr.)
Duration : September 2003 to October-2006.
Company : SGS Gulf ltd. (Deputed to Japan gas corporation- JGC & J.Ray McDermott –UAE Chiyoda, L&T)
Project : JGC-JCP630 Tons Boiler & Heat Exchanger-& SFNY, MRJN & ZULF ARAMCO Jackets -UAE
Owner : JCP –KSA & SAUDI ARMACO
Project Type : Onshore Fabrication of pressure vessel, jackets structural platforms and
Module, Skids, deck piping & Procurement vendor activities.
(a) Duties and responsibilities for JAPAN GAS CORPORATION (JGC) @ UAE project :
JGC- JCP PROJECT AT FBM-UAE: Worked as procurement QA/QC Engineer/Residence Engineer for JGC JOB#5384 BOILER &HEAT EXCHANGER (Total capacity=630 Tons) FOR JCP PROJECT-KSA
Lead implementation of Flawless Project Delivery in accordance with the approved Project Flawless Implementation Plan, technical integration verification, contract documents review,OIL&GAS,EPC/vendor assessments, oversight of QA programs, and identification of quality resource needs and auditing as part of the overall Quality Plans, incorporate the Flawless Delivery Process and coordinate/ monitor implementation with the other members of the Project Leadership Team.
Project quality management System deployment consistent with corporate requirements.
Implement criticality based intervention program for procured items, services etc.
Actively participate in audits and review plan development and management including closing out audit findings along with end-user JCP rep., creating audits finding reports and determine proper corrective and preventive actions.
Review and approval of Design drawing, QA/QC project specific procedures, different types of NDT meth
Implementation, monitoring, revision and updating of the Contractor’s Contract Quality Plan with in the project schedule. Review of manufacturers KPI and Quality Index.
Auditing – internal and external, and follow up of Corrective Actions and Preventive actions.
Perform regular Audits on manufacturers/ contractor’s quality systems and implement suitable correct measures to meet project requirements and specifications.
Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system, maintain Internal and External NCR, assessment reports and opportunity for improvements & follow-up of corrective and preventive actions.
Ensure that concessions and deficiencies are properly documented, processed and reported to vendor & Contractors project quality manager.
Overall control, supervision and implementation of Contract quality and technical requirements; resolution of quality problems; preparation and maintenance of Contract quality records.
Coordinating field inspection activities, including provision of approved relevant data to field inspectors and Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system.
Responsible for implementing various standards & codes and project specific requirement for Specialty Items.
Record and report Quality activities & Site quality surveillance and assessment and reporting to JGC on daily basis.
Witness Final visual & dimensional inspection of pressure equipment Item prior to release hydro test activities.
Initially pressure equipment MRB (Manufacturing record book) review prior to release for hydro test stages.
Witnessing of hydro test and coating application stages.
Final pressure equipment MRB review and handover to end-user rep. (JCP) QA/QC department.
(b) Duties and responsibilities for J.Ray McDermott project @ UAE project:
JACKET SFNY, ZULF & MRJN FOR ARAMCO PROJECT: – Worked as Sr. QA/QC Inspection Engineer for Fabrication &
Erection of Jackets Structural Platform & Deck piping.
Reviewing of approved WPS, PQP, Quality work instruction and ensure the approved design drawing as per client requirement.
Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests.
Perform frontline inspection of JACKET structural welding & piping of off shore decks, boat landings, flare towers, bridges and piping of different materials at fabrication shop and sites.
Close monitoring on TKY fit up joints and welds visual inspection.
Ensure fabricated structures and fabricated spools as per drawing. Request for NDT as per the requirements.
Ensure required NDE are done.
Coordinate with work force for the execution of prepared plans and ensure the correct procedures are followed.
Perform line check and punch listing/Involved in hydro, sheath leak testing, pneumatic testing and re – installments activities.
Involved in QC of PMI activities on various metals review and maintain records.
Involved in TPI activities with various clients.
Preparation and tracking of Welder’s weekly repair rate and providing this input in KPI
Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix.
Ensure that concessions and deficiencies are properly documented, processed and reported to Contractors project quality manager
Lead and coordinate with a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors
Managing and coordinating inspection and surveillance activities associated with material, consumables, fabrication, assembly and testing of process equipment and Refinery Project.
Responsible for implementing various standards & codes and project specific requirement for Specialty Items.
Responsible for reviewing the final QA/QC dossier prior to handover End-user client QA/QC department.
(c) Duties and responsibilities for CHIYODA,TOYO ENGINEERING ,TECHNIP, L&T@ UAE project:
Procurement QA/QC /Vendor Inspection Engineer for various clients like: SAUDI ARAMCO, NPCC, JGS-JAPAN, L&T,
CHIYODA, TOYO ENGINEERING & TECHNIP.
Attend Kick off Meeting(s) and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule.
Responsible for implementing various standards & codes and project specific requirement for Specialty Items.
Preparation and preliminary review of quality related various deliverables at design, procurement, construction and commissioning stage of the project.
Review and approval of Various types of Quality Management system documents like Project Quality Plan, Quality Manual, Work Procedures, Work Instructions, Inspection and test Plans etc.
Evaluating suppliers including previous approval from Saudi Aramco, production capability, reviewing quality systems (ISO 9001), previous similar job history, profile, technical capability, offer review etc.
Monitor Inspection Look-ahead plan for implementation.
Ensure all inspection reports and records are duly generated and collated by Supplier.
Release authorisation for issue of inspection release note.
Review and acceptance of Inspection Record Book.
Identifying quality requirements for designated purchase orders.
Reviewing and approving quality related aspects of bids, including vendor assessment.
Review and approval of Inspection disposition reports and MRB.
Lead and coordinate with a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors.
Development and Implementation of QMS and inspection management plan and programme.
Conducting vendor visits and supporting audits as technical expert, as required.
Work towards the quality objectives and compliance to codes and standards and client specifications.
Coordinating Vendor inspection activities, including provision of relevant data to field inspectors and Support the vendor Inspectors to ensure that they comply with the relevant requirements of the quality management system.
Preparation and preliminary review of procedures of different NDT methods WPS, PQR, WQT, weld maps, welding data sheets, welding inspection strategy, repair procedures, material requisitions, purchase orders and contract documents etc.
Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests, PWHT etc.
Preparation and tracking of Welder’s weekly repair rate and providing this input in KPI.
Responsible for Long lead Items.
Ensure that concessions and deficiencies are properly documented, processed and reported to Contractors project quality manager.
Internal audit of QMS procedure and programs and prepare inputs to ensure effectiveness of Quality management system.
Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system.
Ensure timely resolution of supplier failure, corrective actions and preventive actions.
Review and approval of supplier quality documents.
Review allocation of material designated specific no’s in conjunction with relevant discipline engineer.
Monitor inspection activity of Third Party Inspector and resident inspector for efficient and effective implementation of ITP.
Review and acceptance of inspection reports from Third Party Inspector and resident Inspector.
Attend Kick off Meeting(s) and Pre Inspection Meeting with manufacturers / supplier as per Project Inspection Meeting schedule.
Review and participate in internal management reviews and support improvement activities to simplify and lean internal project processes.
Planning, identifying, reviewing and approving suitable field inspection resources.
Raising quality related technical queries, deviations etc. as necessary.
Briefing field inspectors regarding purchase order specific requirements, coordinating field inspection activities, including provision of relevant data to field inspectors and Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system,
Reviewing field inspection reports, identifying potential problems and resolving quality issues.
Authorizing the issue and closure of Non-conformance reports.
Facilitating release of purchase order items, including authorizing inspection release.
Position : QA/QC Engineer
Duration : December 2002 to Aug 2003
Company : NASH the Group
Project : ALBA LINE 5 Expansion project -Bahrain
Client representative : ALBA
Owner : ALBA
Project Type : Fabrication of Heavy super structural fabrication including erection and start-up
Duties and responsibilities @ Bharain project:
Preparation and approval of project specific Q.C active inspection control plan.
Preparation and approval of project quality procedures / relevant applicable NDT methods,
Develop, Implement, maintain & update QMS procedures & Programs of the Project & work towards achievement of the Quality Objectives & compliance to Codes, Standards & client
Preparation and approval of WPS, PQR, WQT, weld maps, welding data sheets, repair procedures etc.
Witness and conducting the welding procedure qualification records (WPQR) & Welder performance qualification tests (WQT) for different kind of welds welder qualification test
Plan and schedule stage & final inspection including client and TPI.
Co-ordinate Project / Quality Kick-off Meetings and client representative.
Stage wise inspection of heavy superstructure fabrication inspection on daily wise.
Close monitoring on supplied welder quality performance at site and shop floor.
Fit-up, dimensional, distortion control, Pre welding, during and post welding monitoring, inspection and control,
Consumables storage, baking, drying and control.
Coordinate with work force for the execution of prepared plan and ensure the correct procedures are followed.
Lead and Participate in a team of QA/QC/ WELDING / NDT / Painting Inspectors for inspection issues and quality implementation in fabrication shop and site.
Ensure required NDE are done.
Establish and manage/ execute the site QA/QC-processes including audits, reviews, etc., in order to ensure that project objectives are met. Ensure follow up and appropriate close out of all review / audit action items.
Coordinating field inspection activities, including provision of relevant data to field inspectors and Support the field Inspectors to ensure that they comply with the relevant requirements of the quality management system.
Monitoring stage wise welding jobs including pre-heating, post heating & PWHT (post weld heat treatment) stages.
Handling troubleshooting, failure analysis, root cause analysis & metallurgical evaluations.
Establishing welding sequences to avoid distortion; executing periodical calibration for welding equipment.
Maintain Quality Documentation / information management system, reports and records Preparation on daily wise.
Testing of paints for the determination of volatile/non-volatile, flash point, density, degree of dispersion of paint & viscosity
Review of calibration of equipment’s used in painting/coating works.
Painting related all inspections from surface preparation to paint application.
Monitor and verify construction completion accordance with approved GA, Isometric Drawings, etc. and CCMS (Construction Completion Management System)
Maintain Internal and External NCR, assessment reports and opportunity for improvements.
Auditing – internal and external, and follow up of Corrective Actions and Preventive actions.
Responsible for Final documents review and handover to owner.
Position : QA/QC Engineer cum welding inspector cum (ARAMCO approved)
Duration : September 1999 to November-2002.
Company : Metal services co. (EPC Specialized for ARAMCO project)
Project : 1- Olefins111 propane Aramco Petrokemya –Raheema- K.S.A
2- QATIF Bulk plant –Qatif -K.S.A
3- Jizan Bulk plant –Jizan- KSA
4-Jizan to Abha Supply pipe line- ABHA JIZAN- K.S.A
5-Booster pump station (SSSP Project) – ABHA – K.S.A
Owner : SAUDI ARMACO
Project Type : EPC, Pipeline & Booster pump station.
Duties and responsibilities @ K.S.A Project:
Execution of site quality management system (QMS), plans and procedures required to manage and control the execution of the project i.e. from material receipt through to commissioning and start-up,
Development, preparation, implementation and monitoring of all Contract Specific Procedures and Work Instructions.
Create an effective work environment within the site team, ensuring teamwork, staff development and motivation.
Ensure that the plant ongoing activities and plant constructed in accordance with approved fabrication and installation plans and procedures.
Ensure and Review of project relevant applicable Aramco procedures, approved client procedure and specification and review of relevant applicable WPS,PQR,WQT, applicable ND methods, weld maps, welding data sheets, repair procedures, material requisitions, purchase orders and contract documents etc.,
Involving in the welding and imparting training to welders about the processes & techniques.
Steering all other Piping works pertaining to Spool Erection, Line Supporting, ISO Clearance, Hydro Testing / Box up and System Clearance.
Preparing material and work estimations, checklists, balance works system conformity to GA, P&ID, ISO and support standards.
Direct involvement and Coordinating of the field inspection activities, including provision of relevant data to field junior inspectors to ensure that they comply with the relevant requirements of the quality management system and project
Witness of PQR, WQT, Pneumatic Test, Hydrostatic Test, Destructive tests, PWHT etc
Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix
Direct involvement in Inspection of fabrication of piping, structural, piles, , pre assessed pipe racks, LNG Jetty pipe racks, skids, pipe supports etc.
Ensure and close monitoring for welding and consumable issues.
Steering all other Piping works pertaining to Spool Erection, Line Supporting, ISO Clearance, Hydro Testing / Box up and System Clearance.
Surveillance and Review of calibration of equipment’s used in welding, Hydrotest & painting/coating works on.
Lead a team of QA/QC/ WELDING / NDT / Painting Supervisors and Inspectors at plant and site.
Monitoring Sub-Contractor’s Quality Systems and Quality Performance.
Witness of hydrotest package prior to start of the line /piping system hydrotest.
Auditing – internal and external, and follow up of Corrective Actions and Preventive actions.
Record and report Quality activities on daily basis.
Site quality surveillance and assessment.
Raise, Track and analyze NCR’S, CAR’S and Audit findings for continuous improvement of quality management system.
Maintain Internal and External NCR, assessment reports and opportunity for improvements.
Responsible for Final documents review and handover to owner
Radiographic film interpretation, Review of different NDT methods reports viz. RT,UT,MT,PT,LT,VB,PWHT etc
Review of Piping Test package and final handover documents for handover and client.
Responsible for implementing various standards & codes and project specific requirement for Specialty Items.
Responsible for Final line walk inspection along with client prior to dossier handover documents review and handover to owner.
Responsible for Final project dossier handover documents handover to owner.
Position : Asst. QA/QC Engineer
Duration : September’1997 to October’1998
Company : M/S DODSAL & LLC (LNG Project)
Project : SUR, LNG Project- OMAN
Project detail : New buildup of LNG plant
EPC Contractor : Chiyoda
Owner : Shell& PDO
Project Type : New Build Of LNG Plant.
Duties and responsibilities @ OMAN project:
Assist to QA/QC Engineer for Develop ITP and quality Control Procedures as per project scope of work requirement. Implementing QCP and project specification.
Tracing and review of incoming manufactured supplied material.
Review IFC drawing, carrying out inspection of spool fabrication & structural items like beams, ducts, Columns, Tower etc.
All Stages of Inspection from initial to final inspection of Visual, dimensional and painting Inspection etc. including review of radiographs & scrutinizing NDT reports.
After installation of plant piping, Carried out the final line inspection of plant process piping
Execution of site quality management system (QMS), plans and procedures required to manage and control the execution of the project i.e. from material receipt through to commissioning and start-up,
Asist to QA/QC Engineer for developing procedures on NDT and Hydro Testing; examining the test packs and creating final documentation.
Manage QC Inspectors at worksites and ensure project quality objectives are achieved.
Create an effective work environment within the site team, ensuring teamwork, staff development and motivation.
Ensure that the plant is constructed in accordance with approved fabrication and installation plans and procedures.
Ensure that the project is inspected and tested in accordance with approved project quality plans (PQP’s), quality control procedures, inspection and test plans (ITP’s), relevant codes, standards, etc. including tightness and cleanliness of the installed systems.
Maintenance of all types of inspection reports, welder qualification status, and repair rates etc.
Assist to Witness of Project applicable PQR & WQT
Inspecting static, rotating & packaged equipment’s at site in accordance with manufacture specifications.
Review of Piping Test package and final handover documents to client for hydro test.
Monitor and verify construction completion accordance with approved PEFS, GA, Isometric Drawings, etc. and CCMS (Construction Completion Management System)
Fit-up and welding inspection at different stages like spool fabrication plate, tray line structural fabrication.
Assist to Project / Operational Management on Quality Issues in relationship to Technical integrity of desired output along with QA/QC supervisor and Manager.
Plan and schedule stage & final inspection including client and TPI.
Maintain welder performance status, welder continuity, repair rate, WPS and qualification matrix.
Ensuring conformance of work with quality, safety, health and environment requirements and interacting with the contractor(s) to take corrective action in case of any problem.
Reviewing of calibration of equipment’s on daily basis works.
Assist to QA/QC Engineer for track & analyze NCR’S, CAR’S & Audit findings for continuous improvement of QMS.
Maintain Quality Documentation / information management system, reports and records Preparation.
Ensure compilation and submission of final Quality Documentation to client QA/QC Head..
Skills Provision Limited | T: +44 (0) 2079890750 | E: enquiries@skills-provision.com | Registration Details
Copywriters | Privacy Policy | Data Protection Policy | Website Terms & Conditions | Business Terms & Conditions | Equality Policy | Modern Slavery Policy | Library | Sitemap