Currently, I am working as a Chemical Engineer in Up/Mid Stream - Early Production Facility . Here my responsibilities is Continuous monitoring process parameters, controlling the production, trouble shooting and analysis to processing/separation of Water, Salt, Oil and Gas from the crude oil obtained from different field (Wells).
Company Name: Kuwait Processes for Petroleum Equipment & Facilities Co. W.L.L. (KPPEF) (Member of the Al- Rashed Group of Projects Holdings Co. KSC. – Contractor of Kuwait Oil Company), Kuwait
Technology Licensor: PROCESS UNLIMITED INTERNATIONAL INC. USA & PROSEP, USA
EPF-120 MBOPD PROJECT FOR RATQA & ABDALI, NORTH KUWAIT (KOC)
Job Title: Chemical Engineer (Onshore – Up/Mid-Stream) Duration: February, 2012 to Present
Job Responsibilities at Kuwait Processes For Petroleum Equipment & Facilities Co. W.L.L
Crude oil production facility (Unique facility as there are no settling tanks till the dehydrator & runs on the well head pressure) with a capacity of 120 MBOPD of medium API gravity & sweet crude oil, 100 MMSCFD of associated gas and 80 MBWPD of associated water. Having process – Oil, Water and Gas Separation, Oil Dehydration, Oil Desalting, Oil Stabilization, Recovery of Vapors, Gas Compression and Water treatment for injection wells.
To monitoring continuous process parameters, controlling/optimization the production, trouble shooting and analysis to processing/separation of Water, Salt, Oil and Gas from the crude oil obtained from different field (Wells) with zero accidents
Monitoring, troubleshooting and implementation the corrective actions for Slug Catcher, Three- Phase Separator, Electrostatic Dehydrators and Desalters to process the crude oil
Optimizing day to day operations performance and smooth functioning through better coordination with other departments (Instrumentation, Mechanical, Electrical, and Safety)
To coordinate with DCS operators (Provide operational guidelines as and when required) for trouble free operation and major process parameters such as Flow, Temperature, Pressure, Interphase Level, Voltage gradient in Desalter & Dehydrator, Wash water ratio in Desalter and Mixing Valve Pressure (ΔP) to improve the quantity & quality of export crude oil.
Monitoring the flowing Crude Oil & Treatment Chemicals (Evaluation of the performance) such as Demulsifier, Gas/Oil Corrosion Inhibitor, Antifoam and water injection chemicals like – Biocide, Oxygen Scavenger, Water Clarifier, and Scale Inhibitor
Maintain inventory of various chemicals, consumption pattern, replenish desired quantity in a manner so as to ensure adequate requirement covering contingency at site all the time.
To ensuring the quality of crude oil (BS&W, API gravity, RVP and Salt content below 30 PTB) and produced water quality with cost/ consumption optimization of treating chemicals
Lead Coordinator with chemical vendors – CECA, Champion Tech, NCPI- Kuwait & etc. for implementation of chemicals (Prior to Bottle Test, Field Trial & etc.) and generating the reports
Attended the training on HSEMS and ensuring compliance to PTW system (Cold / Hot / Radiography / Confined Space / Vehicle Entry), Job Safety Analysis, Tool box talk and etc.
Working as a QA/QC Engineer (Unit Head) since 1st November, 2012 to till date
Reporting to Facilities Manager, Operation/Maintenance Manager and Operation Superintendent.
JOB RESPONSIBILITIES DURING PLANT MAINTENANCE SHUTDOWN SEPTEMBER – 2012, MARCH & SEPTEMBER – 2013, APRIL & NOVEMBER-2014
Worked as an active member during the plant shutdown/ startup for periodically maintenance activities. And lead Engineer with Corrosion Control/Inspection Management
Ensure as per P&ID- leak/hydro/pressure test of vessels, Line flushing, Vessel flushing, Nitrogen purging, depressurizes, vent, draining and vessels cleaning with maintenance team.
Plan and evaluate/inspection (as a QA/QC) the Three-Phase Separator, Convective Heaters, Electrostatic Dehydrators, Desalters, Clarifier Tank, Flotation Cell and Chemical Injection System consulting with Instrumentation, Mechanical, Electrical, Safety & Corrosion team
Responsible for evaluate the process pipelines & vessels thickness using Ultrasonic (NDT) Method and compare with technical specifications and economic factors relating to process
Experience in installing of (Corrosion Coupons and Corrosion Probes) retrieving, measuring, selecting and evaluating corrosion monitoring system by Corr Ocean, Italy
Experience in pig cleaner, reviewing of water injection wells with KOC team
Independent night shift in charge (Team Leader) of about 50 peoples (Engineers, Supervisors, DCS Panel Operators, Safety Officer, Technicians & Assistants) to boost up the plant maintenance activities to with zero accidents
Company Name: Japro Engineering Pvt. Ltd. Thane, Mumbai, India
A market leader in the field of oil processing offering turnkey solution projects for Fatty Acid Distillation Plant, Palm Oil Mills and etc.
Job Title: Project Engineer Duration: December, 2010 to January, 2012
Handed the projects of “PALM OIL MILLS” having capacity 20 & 60 TPH of FFB and other modification works in all department and Coordination with civil and structural consultant for project progress activity and other problems
Handed the project of “Fatty Acid Distillation Plant” having capacity 100 TPD and other modification work in all department and Coordination with civil and structural consultant for project progress activity and other problems
Reviewed and development of PFD, P&ID, GA and utility flow diagrams drawings.
Reporting to Project Manager, MD and AGM – Works (clients)
Company Name: Madhuram Enterprise Pvt. Ltd. Rajkot, Gujarat, India
A market leader in the field of Activated Bleaching Earth & Soap Absorbent.
Job Title: R&D Engineer (Part time) Duration: December, 2010 to January, 2012
Worked as a Lead Engineer on a research project “Importance of Soap Adsorbent in Edible Oil Refining” and which is selected in“102nd AOCS Annual Meeting & Expo” in Cincinnati, OH, USA as an invited speaker for Oral Presentation.
Company Name: Madhuram Enterprise Pvt. Ltd. Rajkot, Gujarat, India
Client: SCAO Chemicals Pvt Ltd. Uttarakhand, India
A market leader in the field of oil processing offering Fatty Acid, Stearic Acid and etc.
Job Title: Production Engineer Duration: May, 2010 to November, 2010
Responsible for all activities of Refining plant and Fractionation Plant as a Production Engineer
To help in improving the efficiency of existing process operation and assist in solving the process related day-to-day problems.
Handed the project Expansion of Neutralizing plant from 120 TPD to 250 TPD
Reporting to DGM- Production & GM – Works
Bachelor of Technology (B.Tech) in Chemical Technology-Oil Technology (2006-2010)
Harcourt Butler Technological Institute, (HBTI), Kanpur, India (Established in 1921)
(Affiliated to UP Technical University, Lucknow, Uttar Pradesh, India)
CP (Cumulative Percentage) : 61.02% (First Class)
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