CV, Mechanical Engineer With 6 Years Experience In Automobile Sector

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Serial No: 36461

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Skills keywords: continuous improvement, industrial engineer, lean manufacture engineer, manufacturing engineer, process engineer

Current location:  India - View on map

Nationality: Indian

Spoken languages: english, Hindi, Malayalam, Tamil

Work Experience

Daechang Seat India Company Ltd Senior Process Engineer
Oct’ 11–present

Projects Handled

• W201 – XUV 500 (MAHINDRA)

• MREVA – REVA (MAHINDRA)

• X11M – EVALIA (NISSAN)

• B515 – ECOSPORT (FORD)

• U301 – BOLERO(MAHINDRA)

Roles and Responsibilities

• Designing of Plant layout (single piece flow, allocating proper material storage area for child parts, WIP, FG & FIFO) for Lean Manufacturing.

• Time Motion study.

• Preparation of Machine Capacity Sheet to determine required working hours to meet customer demand.

• Manpower planning.

• Line Balancing Study and improving the Line for better utilization.

• Reduction of cycle time by removing non value added activities and increase the production.

• Preparation of Standard Operation Procedure documentation and training the operators.

• Installation of welding booths, robots and fixtures as per process flow.

• Implementing and maintaining of Kaizen, 3c and 5s.

• Tryout and corrections of jigs and fixtures for NPD.

• Designing of jigs and fixtures using AutoCAD.

• Planning and development of Material handling facilities.

• Poke yoke implementation.

• Manages and Implements the Quality Policy and develops documents and maintains an effective quality system of ISO/TS 16949.

• Cost estimation, negotiation and prepare approval report for all jigs, fixtures and fabrication works.

• Interaction with customers to understand their requirements and deliver on time and with quality.

• Completion of all documentation related to the project.

Achievements

• Reduced the cost of making pallets/trolleys by increasing the quantities loaded thereby reducing the total number of pallets for loading/transportation. Increased volume reduced cost to company to the tune of 25lacs during the project time.

• Implementation of Poka Yokes wherever necessary and therefore reducing the possibility of producing defected parts.

• Productivity Improvement by reducing the cycle time of sub assembly and assembly process.

Aqua sub Engineering & Aqua pump Industries Trainee Engineer
November ’09 to July ‘11

Roles and Responsibilities

• Distribution of work load to operators in order to achieve daily production target.

• Preparation and implementation of action plans to maximize overall equipment efficiency of production machines

• Investigation of supply of raw materials

• Timely report to senior production manager about execution of plans and records maintained for effective production.

• Utilization of manpower accurately.

• Organization of daily work at shop floor.

• Record preparation of tool history coordinating with purchase, planning, stores, tool room.

• Planning day to day production to achieve maximum production.

Technical Skills

 AutoCAD

 MS Office

 Knowledge on PFMEA

Education & Qualifications

• B.E (Mechanical), Sri Ramakrishna Engineering College, Coimbatore, 2009

• HSC (Science), St. Johns Matriculation Higher Secondary School, Salem, 2005

• SLC (Matriculation), St. Johns Matriculation Higher Secondary School, Salem, 2003

Area of Interest

• Production and Manufacturing

Projects

• Design and Fabrication of a Two Stroke Engine Driven Plough
A Kinetic Honda vehicle modified for field ploughing, a substitute for tractors

• Design and Fabrication of Mobile Weighing System for Truck Applications
A load cell applied weighing system using which a truck can be measured for its load instead of going to a weigh bridge.

Extra Curricular Activities

• Won individual championship – district level in athletics

• Represented my school in state level football tournament

• Won championship – district level in football

• Represented Anna University football team for Coimbatore zone

• Won prizes in zonal athletical meet and represented Anna University Coimbatore zone for inter zonal athletic meet

Personal Details

• Father’s name : Mathew Zachariah

• Date of Birth : 20-08-1987

• Language Proficiency : English, Tamil, Malayalam, Hindi