CV, Oil And Gas Third Party Inspection And Expediting Engineer

Available

Serial No: 23166

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Skills keywords: quality control

Short Bio:

18 years exp in Inspection

Diploma in Mechanical Engineering,
Bachelor in Science(B.Sc)
Bachelor of Technology(B.Tech) in Mechanical Engineering
1. ASNT Level II
 Radiographic Testing
 Liquid Penetrant Testing
 Ultrasonic Testing
 Magnetic Particle Testing
 Visual Inspection
2.Level II- Positive Material indentitification
3. AWS-CWI – Certification No. 10080261
4. Two Years course in Computer Programming

Current location:  Haryana India - View on map

Nationality: India

Preferred Sector of Employment:  Oil, Gas and Energy

Spoken languages: english, Hindi

Location I am interested in working: Anywhere

Qualifications

Diploma in Mechanical Engineering,

Bachelor in Science(B.Sc)

Bachelor of Technology(B.Tech) in Mechanical Engineering

Approvals: 1. ASNT Level II

 Radiographic Testing

 Liquid Penetrant Testing

 Ultrasonic Testing

 Magnetic Particle Testing

 Visual Inspection

2.Level II- Positive Material indentitification

3. AWS-CWI – Certification No. 10080261

4. Two Years course in Computer Programming

Languages

English and Hindi

Career Summary

 Performed various inspections and expediting activities of Pressure Vessel Columns, Heat Exchangers,Skids,Mechanical (Rotating Equipment), Pumps,Compressurs , Turbine , Valves,Pipes,Fittings,General Fabrication frams,Structures etc .

 Verifications of vendor compliances according to purchase order and specifications.

 Witnessing the mechanical test required to qualify the materials.

 Preparation and qualification of WPS, PQR & WPQR as per ASME Sec IX and relevant Project Specification.

 Surveillance inspection during the fabrication & welding of pressure vessels, heat exchangers and piping.

 Preparation of Quality Control Plan, Quality control procedures and method statements.

 Receiving inspection of raw materials, welding consumables and bought out materials.

 Monitor Contractor’s and subcontractor’s work activities for compliance with quality requirement as per QAP/ITP.

 Notify the non conformance observed during the inspection and recommending corrective action.

 Conversant with ASME Sec VIII, Sec IX, Sec. V, Sec IIA/B/C, API 650, TEMA, ASME B31.3, B31.1, IBR.

 Review of radiographic films, monitor and control of weld repair rate by analyzing the repairs.

 In hand experience in conducting, Radiographic Testing, Ultrasonic testing, Magnetic and liquid Penetrant testing and interpretation of results.

 Compilation of quality control documents and submission as a final dossier’s to Client.

May 2013 to Dec 2014
Resident Project on behalf of Tecnicas Reunidas as TPI

Project: SADARA, Saudi Arabia.

Client: Tecnicas Runidas (TR), Spain

Contractor: Doosan, Vietnam

Company: Freelancer

Responsibility:

Resident Inspector for carrying out all stage inspection of fabricated 13 No’s Big size column of CS & SS. Carried out all stage inspection of fabricated 55 No’s Heat exchanger of CS and SS Materials.

 CS Column(Thick-11,13,14,16,21,25MM, ID-600,900,1100,1500MM ,Length-11,13,14,21 Meter, Etc).

 SS Column (SA240 TP316/316L) Column(Thick-20,25,32,34,38MM ,ID-4100,3300,4900,2700,2000 MM, Length-31,32,22,55 Meter etc.

 CS and Stainless steel Heat Exchanger.

 Review of Radiographic Film as per ASME Sec VIII & Approved Procedure.

 Witnessing of mechanical testing of simulated plates, fit-up & final inspection of pressure vessel, NDE activity like Ultrasonic Examination, Magnetic Particle examination & Dye Penetrant examination as per Approved procedure & Project Specification.

 Review of MTC, WPS, PQR, WPQR and other Project related documents as per Client Project Specification, Codes and standard.

 Painting inspection as per Project Specification.

Selected list of Inspection and expediting Assignments

 Inspection various fabricated Items.

 Stage line Inspection of Heat Exchangers, Columns.

 Inspection of Structure.

 Stage line Inspections and witness NDT for various mechanical equipments.

 Expediting of various equipments

 Review the MTC of all concern Materials.

Mechanical, Welding and NDT inspection

 Execution of all intermediate and final Dimensional inspections in fabrication shops as per requirements of the approved drawings & Quality plane.

 Monitoring proper contruction and fabrication methods subject to Quality requirements and standards.

 Checking the correctness of materials being used and ensuring traceability.

 Inspection ability in-prior, In-process and final welding. Monitoring and compliance of the qualification of welders, Procedure utilized with approved WPS.

 Checking the validity of welder qualifications for the work being performed and ensure compliances with regards to preheat, consumables and welding parameters.

 Check the quality of fabrication for fit up, consumables, visual appearance of the weld and distortion.

 Execution of Non-Destructive Testing as per Code, Standards and Client Specification.

 Carry out the check interpretation of Radiographic Films and verify the Radiographic technique.

 Carry out witness / Spot check and physically crosscheck Ultrasonic Testing.

 Carry out witness / Spot check and physically crosscheck MPT/PT.

Painting /Coating Inspection

 Inspection of Surface preparation requirements for the concerned coating applications.

 Inspection of Environmental Check Prior the Surface Preparation / Coating application ,Field Joint , Wrapping, WFT,DFT,Adhesion , Mixing/ Thinning and Holiday test.

Preparation for Shipments

 Inspection of shipping condition as approved drawings and procedure, specification and quality plane

 Review of Final Dossiers prior to acceptance of the product.

May 2012 to March, 2013
Company: GMMOS, Aktau, Kazakhstan.

Position: QA/QC Manager

Responsibility:

 Manage and oversee project quality to ensure compliance to codes, Standards, regulations, equipment specific, specifications and QMS requirements.

 Advancing quality achievement and performance improvement throughout the organization.

 Managing the development and implementation of the QMS for planning , fabrication ,inspection, documentation and operations activities including :

a. Planning duties within the QA/QC staff and related work schedules.

b. Establishing service standard for end users (i.e. internal department or external customer).

c. Identifying and developing QA/QC personnel certification requirements and continuous using education/training need).

d. Providing leadership, mentorship and direction of all QA/QC personnel.

 Taking full responsibility for hold-point release once all QMS functions have completed and the equipment is ready to go next work stage.

 Developing and implementing risk –based inspection activities and process.

 Managing plant integrity through a failure analysis reporting system and following up on recommendations.

 Oversee supervision of all visual inspection and NDE, Including 3rd Party subcontractor.

 Managing Inspection, NDE and testing plans for new constructions, repair work and alterations.

 Identify and develop solution to correct inspection function deficiencies.

 Manage construction processes, plant equipment, inspection and NDE personnel certification and QMS internal audit.

 Quality Assurance is systematic way to ensure that Safety Critical Process Equipment is the fabricated in according to design specification, transported, assembled and installed properly.

 QA effort also bridge the gap between design specification QA plan is required all new installation ,replacement material ,repairs, maintenance.

 Quality control inspection ,testing and acceptance criteria inspection and test equipment record production, process control method of corrective action ,Handling Storage ,Packaging and delivery of product., Training and testing of inspection personal internal of External; audit plan

 Develop welding techniques, procedure and application of welding equipments to problems involving fabrication of metals.

 Establishes welding procedure to guide production and welding personnel relating to specification restrictions, material processes, post- heating requirements which involve use of complex alloys usual fabrication method, welding of critical joints and complex post heating requirements.

 Evaluate new developments in welding field for possible applications to current welding problems or production processes.

 Direct and coordinates technical personnel in performing inspections to ensure workers compliance with established welding procedures, restrictions and standards in testing welds for conformance with national code requirements or testing welding personnel for certification.

January 2010 to March 2012
Resident Project on behalf of Tecnicas Reunidas as TPI

Project: Jubail Export refinery, Saudi Arabia

Client: Technical Runidas (TR), Spain

Contractor: M/s. ISGEC Dahej (Gujrat), India

Company: KK Enterprises, Mumbai

Responsibility:

Resident Inspector for carrying out all stage inspection of fabricated 02 No’s Pressure Vessel (SA387 Gr 11 CL2 +WO) Wet H2S Service) of shell diameter 3 Meter, long 10 Meter & thickness 87mm with SS 316L overlay as per ITP, ASME Sec. VIII Div. 2 & Project Specification

 Review of Radiographic Film as per ASME Sec VIII & Approved Procedure.

 Witnessing of mechanical testing of simulated plates, fit-up & final inspection of pressure vessel, NDE activity like Ultrasonic Examination, Magnetic Particle examination & Dye Penetrant examination as per Approved procedure & Project Specification.

 Review of MTC, WPS, PQR, WPQR and other Project related documents as per Client Project Specification, Codes and standard.

 Painting inspection as per Project Specification.

Resident Project on behalf of Consorcio/Saipem, Mexico as TPI (Intertek,India)

Project: Calidad de combustibles face gasoline Tula & Salamanca, Mexico

Client: Consorcio/Saipem

Contractor: M/s. ISGEC Dahej (Gujarat)

Responsibility:

 Resident Inspector for carrying out all stages inspection of fabricated 02 Nos big size Column(47.6 Meter Long) for client Calidad de combustibles face gasonline for below project

1. Tula Refinery , Mexico

2. Salamanca Refinery , Mexico

 Column diameter 3.7 & 4.3 meter, Thickness ranging 34mm to 94mm for shell plates and 104mm of bottom dish end with SS316L overlay as per ITP, ASME Sec VIII Div.1 and Project Specification.

 Review of Radiographic Film as per ASME Sec VIII & Approved Procedure.

 Witnessing of mechanical testing of simulated plates, fit-up & final inspection of pressure vessel, NDE activity like Ultrasonic Examination, Magnetic Particle examination & Dye Penetrant examination as per Approved procedure & Project Specification.

 Review of MTC, WPS, PQR, WPQR and other Project related documents as per Client Project Specification, Codes and standard.

 Painting inspection as per Project Specification.

Project: GUANGDONG ZHUHAILNG PROJECT PHASE-l

Client: PHOCENNEE GENOYER, SPAIN

Contractor: M/s. Suraj Ltd, Ahmadabad (Gujarat)

Responsibility:

 Carrying out inspection of Welded & Seamless pipes,

 Witnessing of Visual, dimensional (OD, Thickness, Length, and Ovelity).

 Witnessing of mechanical testing.

 Witnessing of Hydro testing.

 Review of MTC, WPS, PQR, WPQR and other Project related documents as per Client Project Specification, Codes and standard.

Project: Spain

Client: Cunodo, Spain

Contractor: M/s. Prakash Steelage Ltd, Vapi (Gujarat)

Responsibility:

 Carrying out inspection of Welded & Seamless pipes,

 Witnessing of Visual, dimensional (OD, Thickness, Length, and Ovelity).

 Witnessing of mechanical testing.

 Witnessing of Hydro testing.

 Review of MTC, WPS, PQR, WPQR and other Project related documents as per Client Project Specification, Codes and standard.

Project: Recope Sa Costa Richa, Spain

Client: Tecnicas Runidas (TR), Spain

Contractor: M/s. Kamal Engineering Corporation, Yamuna nagar (Haryana)

Responsibility:

 Carrying out Final inspection & Painting for cast tube air Preheater

 MTC and document review.

Project: Ammonia syngas generation plant, GNFC, Bharuch, India

Client: UOP, India

Contractor: M/s. ISGEC Dahej (Gujarat)

End User: GNFC.Bharuch

Responsibility:

 Expediting Work for this project.

Project: Ammonia syngas generation plant, GNFC, Bharuch, India

Client: UOP, India

Contractor: M/s. ISGEC Dahej (Gujarat)

End User: GNFC.Bharuch

Responsibility:

 Expediting Work for this project.

Project: Jubail Export refinery, Saudi Arabia.

Client: Tecnicas Runidas (TR), Spain

Contractor: Advance Valve Company, Noida

Responsibility:

 Expediting Work for this project.

August 2008 to Nov 2009:
Company: PIH ME LLC (Oman)

Position: NDT Inspector

Responsibility:

 Review of radiographic film as per ASME Sec VIII, Sec V & Approved Procedures.

 Liaison with Third party Inspection agency like BVIS, PDO for witnessing of NDT of the job.

 Preparing NDT Procedures.

 In hand experience in conducting for Ultrasonic testing, Radiography testing, Dye Penetrant testing, Magnetic Particle testing on vessel weld joint for PDO Project,OMIFCO Oman ,Oman Refinery ,Kouther pipeline project Oman.

 Material testing various plates to be inspection.

 All Pipe weld have been inspected for integrity UT, MT, RT, PT techniques.

 Conducted UT examination on weld joint.

 NDT report preparation and documentation as per requirement.

 Carryout penetrant testing of valve servicing.

April 2007 to May 2008:
Company: Maritime industries Services (MIS), Saudi Arabia

Position: NDT Inspector

Responsibility:

 Review of radiographic film as per ASME Sec VIII, Sec V & Approved Procedures.

 Liaison with Third party Inspection agency like Saudi Aramco, SGS, Velosi for witnessing of NDT of the job.

 Preparing NDT Procedures.

 In hand experience in conducting for Ultrasonic testing, Radiography testing, Dye Penetrant testing, Magnetic Particle testing on vessel weld joint for Technip Italy Project, Yanbu Gas plant project, Toyo Japan, Saudi Aramco project.

 Material testing various plates to be inspection.

 Incoming Material inspection.

 PMI Inspection has carried out on All SS part & Alloy steel part as per Code.

 All Pipe weld have been inspected for integrity UT, MT, RT, PT techniques.

 Conducted UT examination on weld joint.

 NDT report preparation and documentation as per requirement.

March 1996 to March 2007:
Company: ISGEC, Yamuna Nagar (Haryana)

Position: NDT Inspector

Responsibility:

 Review of radiographic film as per ASME Sec VIII, Sec V & Approved Procedures.

 Liaison with Third party Inspection agency like Lloyds, SGS, BVIS, for witnessing of NDT of the job.

 Preparing NDT Procedures.

 In hand experience in conducting for Ultrasonic testing, Radiography testing, Dye Penetrant testing, Magnetic Particle testing on vessel weld joint for Foster Project, IOCL project, PDO Oman, Saudi Aramco project.

 Material testing various plates to be inspection.

 Conducted UT examination on weld joint.

 NDT report preparation and documentation as per requirement.

IT Skills

 Windows 9x, NT, MS-DOS

 Oracle, SQL and Microsoft Access

 Java, HTML, C, C++, Java Servlets

 MS Project