Internationally Experienced Lead QA or QC

Available

Serial No: 15973

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Skills keywords: qa/qc/construction

Current location:  Delhi, India - View on map

Nationality: Indian

Spoken languages: english

Work Experience Summary

Jan 2013 to till date Quality Consultant Freelancer

Sep 2009 to Dec 2012 Mechanical Supervisor Dietsmann Kazakhstan

May 2008 to July 2009 QC Engineer/Client rep Germanischer Lloyds UAE

Apr 2006 to Nov 2007 QA/QC Coordinator Bonatti SPA Kazakhstan

Nov 2003 to Sep 2005 QC Engineer Geo Technical Testing Center KSA

May 1992 to July 2003 QA/QC Manager Adiparasakthi Engineering India

Detailed Work Experience

Period: from Jan 2013 to till date

Position/Role: Quality Consultant

Company: Freelancer

Department/Unit: Quality Assurance/Control

Country/Location: India, Chennai

Main tasks performed and related context:

 Welder training for various process with dissimilar materials as per clients requirements.

 Involved in Internal Auditor training programs ISO 9001-2008

 Welder qualification according to ASME IX

Period: from Sep 2009 to Dec 2012

Position/Role: Supervisor Mechanical

Company: Dietsmann

Department/Unit: Quality

Country/Location: Kazakhstan/Offshore D-Island

Main tasks performed and related context:

 Responsible for overseeing the maintenance of erected/stored rotating/static equipments.

 Involved in Plant startup activities (Pre commissioning & Commissioning – SGT 600 Siemens

Gas Compressor (3 No’s), Rolls-Royce RB211Gas compressors (4 No’s) Caterpillar EDG, Flow

Serve Pumps, Man Turbo Compressors,, Frigothermica_HVAC systems).

 Ensure vendor documentation for the preservation and storage requirements including any special instructions.

 Line Walk for all Process and Utilities areas the concerns are marked up in the P&ID to assist Engineering to update the latest version drawings.

 Preparation of Damage Reports and issue to Concern Dept.

 Ensure overall compliance with the preservation activities that match with project requirements

 Ensure documentation records are in order and kept current.

 Liaison/coordinate with QA relating to QA records and reconciliation.

 Responsible for CMMS updates for particularly Spare requirements.

Period: from May 2008 to July.2009

Position/Role: QC Engineer/Client Representative

Company: Germanischer Lloyd Industrial Services (GLIS) UAE

Department/Unit: Inspection/Certification

Country/Location: UAE/Abu Dhabi

Main tasks performed and related context:

 Conducting Reviews & preparation of Comments on EPC Contractor, Sub Contractor Quality Plans, Inspection Testing Plan &Method Statements for Pipeline, Piping, Tanks & Equipments

 Evaluation and monitoring implementation of contractors site quality management systems

 Developing and coordinating Site Audit Schedule and conducts site audits.

 Monitor, Investigate, Identify and raise site quality issues & assist close-out issues.

 Scheduling and coordinating inspection activities on site including correlate/review their reports

 Promoting Quality awareness throughout the Site through appropriate training.

 Ensuring quality reporting as per the Project requirement by the contractors.

 Raw Materials (Plate, Abrasive, Epoxy, and Adheisve&Polyethylene.etc) test certificates Review.

 Witness/Monitor the Pipe Mill production activities. i.e. Plate Automatic Ultrasonic, Pipe Forming,

 Tack Welding, Long Seam SAW Welding, Cold Expansion, Hydro Test, Bevel, End Facing, MPI on Bevels, Entire Seam Auto Ultrasonic Tests for Longitudinal & Transverse Defeats.

 X-Ray Films Review.

 Witness/Monitor the Coating production activities. i.e. Surface Preparation, Ambient Temp

Conditions, Salt Contamination, Quality of Abrasive, Temperature of Pipe Before Epoxy Charging

and Adhesive, Polyethylene Film Temperatures.

 Witness/Monitor Holiday Test, Impact, Peel Tests, Epoxy, Adhesive& Total Coating Thickness.

 Witness/Monitor the Induction Bend production activities i.e. Mother Pipe Tractability, Induction coil

temp & Travel Speed as per established Procedure (MPQT).

 Document Review for Final Annexure and EN 10204- 3.2 Test Certificates.

Period: from Apr 2006 to Nov 2007

Position/Role: QA/QC Coordinator

Company: Bonatti SPA

Department/Unit: Quality/Documentation

Country/Location: Kazakhstan/Akasi

Main tasks performed and related context:

 Preparation of Internal Audit Program, Auditing and follow up Corrective Actions

 Involving Shutdown activities to check condition of Equipment, Process Piping and ensure the Integrity of the system as per Specified Procedures.

 Involved Risk Based Inspection and Corrosion Monitoring ( Cathodic Protection, Corrosion Coupon and erosion measurement on critical areas as per Clients requirements

 Involving Pipeline Construction as per API 1104.

 Process Piping construction, Manifold & X mass tree fabrication, as per ASME&Local Specification.

 Quality Control checks before/after for Painting, Coating/ Wrapping of AG/UG Pipelines and Piping.

 Liaise with Client‘s Quality Control Material Reliability (QC MR) Dept and Audit Team.

 Preparation of MCP.

Period: from Nov 2003 to Sep 2005

Position/Role: QC Engineer

Company: Geotechnical Testing Center

Department/Unit: Quality/Documentation

Country/Location: Saudi Arabia/Dammam

Main tasks performed and related context:

 Involved Shutdown Activities and handled Tie-in works.

 Involved New Construction of process piping in DHT Project as per ASME B31.3.

 Preparation of weld Rejection/Acceptance Records from NDT/Visual reports.

 Witness for Penetrant, Magnetic Particle Testing and Positive Material Identification.

 Co-ordinate with Radiography crews and Review their results.

 Witness Ultrasonic Testing for Thickness measurements.

 Monitor piping and welding processes as per project specification.

 Liaise with Aramco piping/safety Engineers.

 Inspection on Fit up, welds (Before, During After).

 Witness for Post weld Heat treatment.

 Co-ordinate with Aramco Inspectors for witnessing Air/water flushing, hydro/pneumatic Testing.

 Preparation of Final Inspection reports.

Period: from May 1992 to July 2003

Position/Role: from Trainee up to QA/QC Manager

Company: Adiparasakthi Engineering

Department/Unit: Quality/ Production

Country/Location: India/Chennai

Main tasks performed and related context:

 Raw materials Inspection (Size, Heat No),

 Verification of Chemical Composition, Mechanical properties thro MTC.

 Read customer drawing,Preparation of QA Documents.and Inspection Testing Plan(ITP)

 Preparation of WPS, PQR as per ASME SEC IX, Qualify welder thro relevant WPS.

 Man & Machine utilization.

 Monitor Shell rolling activities, Cut out for the nozzle, and manhole orientation as per drawing.

 Monitor Heat exchanger tubes with end plate joining as per Client/PED approved procedures

 Monitor hard facing welder approval and process as per Client procedures.

 Monitor Process compliance with WPS and filler metal and backing as per procedure.

 Performing pneumatic and Hardness Tests.

 Performing final NDT Activities (as per approved procedures).Witness PWHT.

 Monitor/Record Weather Ambient conditions before and after Blasting, Painting /Coating.

 Monitor/Record Surface Preparation, Mixing Ratio, Pot Life and Application method

 Perform Destructive / Non Destructive tests for achieve correct film thickness as per specification.

 Prepare final Inspection Reports. Witness Hydro test.

 Familiar with ASME SEC II, V, VIII, IX B 31.3, AWS D1.1.

 Sound Knowledge in Machine shop operations & handling of Inspection Equipments