Quality Assurance, Quality Control

Available

Serial No: 4704

Skills keywords: equipment installation, integrity engineering, rotating/static equipment

Current location: United Arab Emirates - View on map

Over six years of experience in preparing project specific Quality Plans, Inspection & Test plans, method statements, procedures and process flow charts.
Wide variety of areas of project expertise including Fabrication of Storage Tanks, Piping, Pipe Line, Equipments, Structural, Onshore Installations, Hydro testing and Commissioning of Oil & Gas, Refinery and Power plant projects.
Material Acquaintance: P1, P4, P5A, P8, P15E, GRP, and HDPE.
Well conversant with International Codes & Standards like ASME SEC B31.1, ASME SEC B31.3, SEC II, SEC V, SEC VIII, SEC IX, API 650, API-653, API 1104 standards etc. Having good knowledge working experience on welding processes in SMAW, SAW, FCAW and GTAW.

Sr. QA/QC Engineer (QA Lead), INCO Group of Companies, Ruwais–3 project of Abu Dhabi Polymer Co. Ltd (BOROUGE), Abu Dhabi, UAE. (Current)

Responsibilities

Currently, managing and leading multiple projects including client interaction and personnel management in multiple countries simultaneously.

Project involving Field storage tanks and related Piping.
Performing shop fabrication inspection at offshore site in Oman.

Responsible for establishing and maintaining Quality Management Systems, resulting in a team and culture that promotes customer satisfaction, safety, quality and trust.
Planning and conducting periodic internal Quality Audit of project activities, report the results of internal audits, corrective and preventive actions and carry out analysis of effectiveness of the project quality management system.
Applying test methodology, engineering and product knowledge in the testing strategies for certification of the products.
Conceptual, Basic, Front end and detailed engineering of Rotary and Static equipments.
Planning and conducting analysis, inspection and tests to assure the quality for the project.
Performing and presenting quality engineering reviews through statistical methods for compliance with stated requirements.
Review of ITP, WPS, PQR, FQP, QAP, and Method Statement, contract scope of work, client specifications, and procedures.
Communicating significant issues or developments identified during quality assurance activities and providing recommended process improvements.
Preparing reports to communicate involvement and results of quality assurance activities.
Preparing and presenting technical and program information to team members and management.

Lanco Infratech Limited, Gurgaon, India.

Engineer - FQA, Lanco Infratech Ltd, (www.lancogroup.com). May 2010 to July 2012.

Responsibilities

IOCL’s Paradip refinery, Orissa. From February 2011 to July 2012, Project involved

DCU & CHS Projects, IOCL Paradip Refinery
Cross Country Pipe line of Raw Water from Mahanadi River Cuttack to IOCL Paradip Refinery, Paradip.

Implementation of project quality system at project construction site, through project quality plan.
Working in coordination with other departments in implementing the quality standards and benchmarks.
Monitoring quality management systems and ensured it is compliant to current international standards including ISO 9001 requirement.
Schedule & organize internal audits for periodic evaluations of Quality Management System.
Evaluate non-conformances, customer complaints and other quality problems. Initiate or recommend necessary corrective & preventive actions through designated channels and verify effectiveness of action taken. Provide solutions / dispositions to all quality related problems where required.
Liaison with customers, sub-contractors, third party agencies, authorized inspection agencies and other as required.
Approve welding procedures, welders and NDE personnel qualifications and updates as required.
Carry out all the detailed Physical inspection, for all the Pressure parts, Non pressure parts and Rotary Equipments according to the applicable International standards and procedures.

Lanco Kondapalli, NAPTHA and High Speed Diesel Storage Tanks, Rotary Equipment and piping Project. Vijayawada, from May 2010 to January 2011.

Project involving Site fabricated storage tanks NAPTHA (2 x 12500 kl) and High Speed Diesel Storage Tanks (2 x 500 kl) as per API 650, Major Rotating equipment, Naphtha and HSD Transmission Pipe lines, carbon and alloy steel piping, Coating and painting.
Periodic review & revision of Project Quality Plan, Field Quality Manual, ITP’s and WPS’s in accordance with applicable international standards and coads. Determining, Witnessing and interpreting the weld joints by various NDT methods and carry out the inspection of Rotary equipment installation & alignments.
Verification/Approval of final packages and release for Water fill test. Daily Surveillance inspection at site and report submitted to QA/QC Senior personnel for information.

Tata Projects Ltd, 1147.5 MW SUGEN CCPP (Combine cycle power plant). Surat, India.

Engineer Construction (QA/QC), in Quality services, Tata Projects Ltd, (www.tataprojects.com) at 1147.5 MW SUGEN CCPP, Surat, India. April 2006 to July 2008.

Responsibilities

Reviewing the project specifications, as per international standards, preparation of isometrics, W.P.S. reviewing, monitoring of ongoing fabrication activities i.e. material receipt inspection, fit up, welds visual, preheat/post weld heat-treatment, hardness, and painting.
Interpreting the weld defects by using various NDT techniques-Visual testing, Ultrasonic testing, Radiography Testing, Dipenetrent testing, and Magnetic particle testing, QA.
Punching the pressure lists (Hydro/Pneumatic) for piping systems and maintaining history sheets.

Software Skills

Packages : Auto CAD, SOLID WORKS, ANSYS, RBI Software, CES EduPack software, Microsoft Office suite.

Certifications and Training Programs

Qualified in inspection of welds and material with various NDT techniques. ASNT (American society for nondestructive testing) level II in Ultrasonic testing, Radiography testing, Diepenetrent Testing, and Magnetic particle testing.
Successfully completed ISO 9001-2000 internal auditor course from LRQA (Lloyd’s Register Quality Assurance).
Certified project management professional.
Welding & Inspection course from Welding Research Institute, India.
Attended the training program “Health and Safety Awareness” from DNV Germany GMBH.

Spoken languages: english

Location I am interested in working: Anywhere

Quality Assurance, Quality Control

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