Mechanical Engineer seeking work in Europe and the US

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Serial No: 19780

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Skills keywords: APQP, Casting Component Design, Component Design, dfmea, DFSS, gd&t, PLC Processes, PPAP, Pro-E WF5/Creo, Sheetmetal Component Design, Tolerance Stack-up, Windchill10.0 and ANSYS 14.0 NLS.

List Of Qualifications & Related Skills:

Mechanical Engineering (C.E) from Institution of Mechanical Engineers (I), Mumbai (Dec 2005)
Master Certificate in Tool Engineering from Central Institute of Tool Design, Hyderabad (Dec 2005)
Diploma in Web Centric Computing from National Institute of Information Technology (2002-03)

Previous Employment Details:

Sr. Mechanical Engineer at Woodward India Private Limited, Pune, India (June 2015 to present)
Mechanical Engineer-II at Woodward India Private Limited, Pune, India
(December 2010 to May 2015)
Design Engineer at Onward Technologies Limited, Pune, India
(January 2007 to November 2010)
Technical Designer at Borewell Equipments Private Limited, Hyderabad, India (January 2006 to December 2006)

Current location:  Maharashtra, India - View on map

Nationality: Indian

Preferred Sector of Employment:  , Oil, Gas and Energy

Spoken languages: english, german, Hindi

Location I am interested in working: Anywhere

Qualifications & Training

Chartered Engineering (Mechanical), Institution of Mechanical Engineers (I), Mumbai

(Dec 2005)

Master Certificate in Tool Engineering, Central Institute of Tool Design, Hyderabad

(Dec 2005)

Diploma in Web Centric Computing, National Institute of Information Technology

(2002-03)

Skills Summary

 Mechanical Design Engineer

 Diesel Fuel Injection System, High Pressure Common Rail System, Pumps & Injectors

 Component Design, Complex Models and Large Assemblies, Engineering Calculations

 GD&T, Tolerance Stack-up, CETOL

 FMEA, DFSS, DFR, PPAP, APQP, Fish Bone Diagram, 7 STEP, 8D

 DFMA (Design for Manufacturing & Assembly)

 PLC Processes, LEAN Approach

 Pro-E WF5/Creo (~6500 hrs), Windchill10.0, ANSYS 14.0 NLS

 Previous experience in design of Heat Exchangers and Special Purpose Machines.

Career Summary

Mechanical Engineer-

Diesel Fuel System, Woodward India Private Limited, Pune, India

(December 2010 to Present)

 Working on new, re-design and design changes of HPCR Pump, HPCR Injectors, Mechanical Fuel Injection Pump and Injector components for large engine applications. Successfully done weight reduction of casted pump housing 45 kg to 34 kg within structural limit. Design of Manifold, High pressure Leakage path, Leakage path connections, Monoblock pump components and casting components.

 Works with Project Manager to have a discussion over action items, project scheduling for design phase, Phase & Gate reviews, documentation of engineering tasks/reports, risk management review.

 Works on assigned tasks to meet schedule and coordinate details with Global Sourcing, Supplier Engineers, Quality, Assembly & Testing team on product related issue.

 Generate, discuss and maintain component design proposals with internal department balancing need to customer specification with manufacturing/cost implications.

 Works with Metallurgist, Manufacturing Engineer and Chief Engineer for approval to freeze the design. Interact with suppliers for optimizing weight and cost with required performance.

 Creates detail designs using 3D and 2D drafting including dimensioning and tolerance using Pro-E /Creo 2.0 and maintaining the data using Windchill 10.0 application. Basic use and understanding of Ansys 14.5 workbench for FEA (Ansys NLS).

 Well verse of using and understating assembly tolerance stack-up, works on Tol-Stackup using CETOL for 1D. Works on component DFMEA on field failure parts. Creates and maintain multi BOM, releases drawings, engineering changes.

 Understands the component function, testing, process flow for manufacturing as well as standards and procedures. Recognizes problems which are beyond capabilities and is learning from the experts in the area.

 Implement the ‘Woodward Design Standard’ in the creation of models and drawings at the same time respecting the customer requirements. Ability to effectively operate in the project team environment and communicate with customers.

 Effectively using DFSS, LEAN approach in project environment. Understands and participate in DFMA, PPAP, 8D and 7-step problem solving processes and Engineering quality systems (PLC).

Project Summary at Woodward Inc.:

 Design & Development on High Pressure Common Rail Pump – Large Engine Application

 Design & Development on High Pressure Common Rail Pump – Slim Concept

 Mechanical Fuel Injection Pump – Locomotive Engine

 Mechanical Fuel Injector – Locomotive Engine

 Mechanical Unit Injector (MUI)

 Cam Box Unit Pump & Electronic Actuator Link Mechanism

Design Engineer

Onward Technologies Limited, Pune, India

(January 2007 to November 2010)

 Worked on Design of ‘Engine Cooling Products & its Packaging’ of Cooling Modules, Radiator, Charge Air Cooler, Oil Cooler, EGR Cooler, Condenser, Evaporators & Heaters used for wide range of applications for Automotive, Truck, Off-Highway for Modine Manufacturing Company, USA.

 Concept Design, Product Design & Development, Sheetmetal Design and Parametric Solid-modeling, Advance assemblies, Detailing, Quality checking of models, detailed drawings for prototype & production. Providing GD&T per ASME Y 14.5 to meet the design specifications.

 Assisted to Project Manager in planning inputs, resources, manpower, skill setting, preparing estimation of parts, deliveries for execution of project. Assistance to modelers/detailers for proper approach, in interpretation of specifications, in understanding the drawing, concept and troubleshooting. Maintaining activity log sheets/Inspection reports as part of ISO certification procedures.

Project Summary at Onward Technologies:

 Successfully design of low cost Cooling Module Radiator & Charge Air Cooler Assembly Prototype

 Successfully done new implementation of casting components for EGR (Exhaust Gas Re-circulation) Cooler Assembly & Component

 Successfully done Low weight new variation design of Tank Casting for Radiators & Charge Air Coolers

 Worked about 3500 hours on CAD modeling on Pro-engineer for design change of various Cooling Modules

Technical Designer

Borewell Equipments Private Limited, Hyderabad, India

(January 2006 to December 2006)

 Worked on design projects of Water Well Drilling Rigs, Construction Equipments, Mining Machines, Drilling Equipment’s & Special Purpose Drilling Equipments & its accessories. Maintaining activity log sheets/Inspection reports as part of ISO certification procedures.

 Product Design, Project Support, Involve in Development Paperwork Creation, Modification Design, Design calculation, Design of Sheet Metal Components, 2D to 3D conversion, Modeling, Assembly, Drafting, Preparing BOM.

Project Summary at Borewell Equipments Private Limited:

 Successfully executed and assisted to chief design engineer for Hydraulic Pilling Rig (Reverse Engineering) design

 Successfully executed and assisted to chief design engineer for Standard Water Well Drilling Rig design

 Successfully executed and assisted to chief design engineer for Skid Mounted Water Well Drilling Rig design

 Successfully executed and assisted to chief design engineer for Tractor Mounted DTH Drilling Rig design