UK based Manufacturing Quality Engineer

Available

Serial No: 10441

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Skills keywords: audit, problem solving, project management, six sigma

Short Bio:

Highly Experienced Quality Engineer with proven capability of Quality Management systems within Manufacturing / Energy sector.

Current location:  United Kingdom - View on map

Nationality: Indian

Preferred Sector of Employment:  Manufacturing and Operations, Oil, Gas and Energy

Spoken languages: english, Hindi, KANNADA, Telugu

Location I am interested in working: Anywhere

Career History

Manufacturing Engineer (Repair) August 2013 to Tilldate

Rolls Royce (Ansty), UK

• Project Managing and supporting repair services for site rationalisation.

• Planning and executing First Article / Last Article Inspections and Fixed Process Approval for transfer activity.

• Define and implement the controls necessary to ensure that all repairs are undertaken to parameters specified by engineering

• Implement and maintain effective communication and support strategies to ensure that customer requirements are met and understood.

• Support repair and overhaul capability acquisition for new and existing processes.

• Delivering continuous improvement and support manufacturing teams (including Production Leaders and Value Stream Leaders) with understanding RFT and applying suitable problem-solving techniques to establish root cause and hence improve quality.

• Ensuring that the method of manufacture and inspection plan is capable of delivering design intent.

Production Quality Assurance Engineer February 2013 to May 2013

Aircelle (Burnley) Ltd, UK

• Aircelle is one of the global leaders of nacelle market, producing large and small nacelles, thrust reversers and aero structure.

• Responsible for conducting PFMEA and Quality control plans for the processes.

• Responsible for detailed investigation into Customer complaints and Non-conformance products from internal and external suppliers.

• Implementing Continuous Improvement techniques and develop effective relationship with customers, suppliers and Management.

• Responsible for Internal process audits including workshop reviews and operator audits.

• Training and issuing work instructions for operators to carry out operations as per customer requirements.

Quality Engineer March 2007 to February 2013

ELE Advanced Technologies Ltd, UK

• A leading manufacturer & supplier of Industrial gas turbine blades for both Land & air based.

• Also specializes in deep cooling-hole technology using Non-conventional machining.

• Reporting directly to Quality Assurance Manager.

• Planning and preparing FAIR’s (PPAP, APQP), Control plans, PFMEA, Inspection reports and Key features reports for various customer requirements including Rolls-Royce, Wood group, Siemens, Pratt &Whitney, Alstom power, Honeywell.

• Extensive knowledge on NADCAP procedure involving qualification & maintenance of Laser, EDM & ECM machining.

• Knowledge and hands on experience on six sigma, TQM & TPM, Lean techniques.

• Delivered data analysis for Process variation, Gauge studies & Cpk analysis using Minitab16.

• Carrying out internal audits in line with requirements of BS EN ISO 9001:2000 and follow up any Non-compliance found to close out NCR.

• Confidently takes responsibility, dealing directly with people, product and process issues, an open minded and objective approach and a record of sound decision making in demanding and complex situations.

• Responsible for submitting NCR’s, concessions, 8D reports including detailed investigation to root causes.

• Managing and development of calibration database for various precision equipments, NDT instruments, surface tables, machine maintenance and Inspection fixtures and to ensure external calibration comply with UKAS accreditation.

• Ensuring Internal Quality Management procedures are effectively implemented across shop floor and Inspection department.

Quality Inspector January 2007 to March 2007

ELE Advanced Technologies Ltd, UK

• Carrying out batch inspection, First Off’s, sample inspection and patrol inspection.

• Calibration of measuring instruments, Inspection fixtures and various Inspection gauges for different customers.

• Working on CMM machines using PC-DMIS software.

Education/Qualifications

University of Manchester 2005-2006

• PG Dip in Advanced Manufacturing Technology & Systems Management.

• Specializing in CAD-CAM; Manufacturing Processes, Systems, Management, Automation, Metrology and Machine Tool Performance.

University of Manchester 2003-2005

• Thermal power & fluid Dynamics.

• Specializing in Computational Fluid Dynamics, Heat Transfer, Thermodynamics, Power Generation, Fluid Mechanics and Experimental Methods.

Indian Statistical Institute, Bangalore India 2002-2003

• Part time certificate course: “Statistical Process Control & Quality Management”.

Bangalore University 1997-2001

• Degree in Mechanical Engineering.

Sandur Polytechnic, Bangalore 1993-1996

• Diploma in Mechanical engineering.