Tel: +44 (0) 2079890750

Global Recruitment Experts

Access to millions of CV's and
thousands of international jobs

CV, Top Echelon Quality Management Professional with wide experience

I am currently available for work
Serial No: 9830

List top 5 skills: cost reduction, operational excellence, process improvement, productivity enhancement, qa/qc/qms
Short Bio:

-Over 29 Years in Technical Services, OpEx, Business Excellence, Change Management, QA/QC/QMS in O&G
-Leaded 15+ Projects from start to finish (Petroleum & Petrochemicals)
-Two $6 Billion Refinery projects (Reliance, Jamnagar, India) completed in 36 months (www.ril.com).
-Countries worked are India, NZ, Europe, and ME.
-Aramco & KJO approved Project Quality Manager (QA & QC)
-Master in Polymer Technology, QMS Lead Auditor

Current location: 

Maharashtra, India - View on map

Nationality: 

Indian

Preferred Sector of Employment: 

Oil, Gas and Energy, Manufacturing and Operations

Spoken languages: 

english, Hindi, marathi

Locations I am interested in working:

Anywhere



Experience – Technical

 Project QA/QC  Technological Initiatives  Six Sigma

 Product QA/QC  Lean Manufacturing  Process validation

 Quality Management System (QMS)  Process Improvement  Process Efficiency

 Productivity Enhancement  Industrial Engineering  Cost Reductions

Experience – Functional

 Asset Integrity Management  Business Development  Training

 Budgeting and Accountability  Resources Management  Team Leadership

 Organization Restructuring  Material Management  Inspection

Professional Experience

Dec 2006 to Present: Working as a “Free Lance Advisor, Consultant and Technologist, Expert” in OpEx, QA, QC, QMS, Technical Services for Oil & Gas Project and Manufacturing Locations in India, ME, SE Asia, NZ & Italy.

(a) Reliance Industries Limited (RIL)

Advisor to Board of Directors

Since Oct-2013

Working as an advisor towards operational excellence through implementing systems project QMS, EMS, IMS. RIL is converting a part of the fuel production for export into petrochemical added value products; PMS contract is awarded to Fluor for its refining and petrochemical projects to be executed in Jamnagar, Gujarat, India. Proposed coke gasification facility is also among the largest such projects ever built & scope of work of includes:

– Petroleum coke gasification units

– A refinery off-gas cracker

– Downstream petrochemical plants

– Captive power plant

– Associated utilities and off-sites.

Refinery off-gas cracker expansion would increase production capacity:

– Ethylene from 1.8m t/y to 3.2m t/y

– Propylene from 759,000 t/y to 913,000 t/y

– Mono-ethylene glycol from 733,000 t/y to 1.4m t/y

– Low-density polyethylene from 190,000 t/y to 590,000 t/y

– High-density and linear low-density polyethylene from 928,000 to 1.4m t/y

– Paraxylene from 1.8m t/y to 3.6m t/y

– Acetic Acid 1 million t/y

– Plus Vinyl Acetate Monomer (VAM) and Polyvinyl Acetate (PA).

Fluor wins the Engineering and Procurement Services. In addition to project management services, Fluor will provide engineering and procurement services (EPS) for RIL’s $4bn petroleum coke gasification project. Completed gasification project will gasify petroleum coke to produce fuel and hydrogen for the expanded refinery, petrochemical complexes and captive power plant, as well as feedstock for future chemicals production. All together Reliance will spend $11 billion capital expenditure in this Jamnagar Refinery extension program to be completed in 2016.

(b) Techint Milano in Italy

Project Quality Advisor

Since Jan 2011

Worked in the Milan HO, with the Middle East projects and the Clients are Aramco Gulf Operations Co (AGOC), Kuwait Gulf Oil Co (KGOC), etc.

Responsibility includes to set-up a typical project quality management system and establishing the quality function towards client interface requirements right from the detail design, engineering, material procurement, testing and transportation, up to the construction / installation, mechanical completion, pre-commissioning, assistance in commissioning, start-up & performance testing of the facilities for the projects. Overall responsibility of all ME projects. Additional responsibility of 8 (Middle East + Europe) projects towards specific self-introduced topics & targets for (a) Cost of Quality, (b) Customer Satisfaction Index & (c) Lessons Learned.

(c) Bonatti SpA (Italy) in Saudi Arabia

QA/QC Manager (advising base)

Since Jan 2010

Worked for the various Saudi Aramco projects in Eastern Province, some of the projects are up-gradation of flare system at Uthmaniyah & Shedgum Gas Plants, Optimize production at Mubarraz, Up-grade plants & utilities at Abu Ali, etc. I was responsible for overall leading of project and corporate QA & QC, implementation and improvement of quality management system. Bonatti was two years old in KSA and recently captured another EPC Company named Carlo Gavazzi Arabia and they are in the stage of becoming largest LSTK EPC provider in KSA. Following was the value addition:

 Manpower Selection, Preparation of Project Quality Plan and overall QMS set-up at sites.

 Developed Procurement Project Quality Plan and a system, coordinating with VID. Trained to procurement quality personnel on procurement system, vendor inspection, IAP preparation, PIM reports and interaction with Aramco Material Specialist and VID on various issues and steps during project procurement, approvals, etc.

 Getting approvals from PID & VID towards quality personnel and documentation needs.

 Developing various formats & reports, Monthly Quality Reports, MOM, MRM Reports, Audit Reports, NCR Reports, PIM Reports, Weekly procurement progress reports for VID, etc.

 Introducing project quality managers in project progress meetings for design / procurement / construction, kick-off, etc.

 Training to the staff on Aramco project specific needs on QA/QC, QMS, use of Aramco standards, understanding Schedule-Q and Quality System Deliverables, Coordinating system with PID & VID.

 Developing special process procedures, PQR, WPS, WQT & getting PID approvals.

(d) Reliance Petroleum Refinery in India

Advisor for QA/QC, QMS, EMS

May 2008 to Dec 2009, Apr 2010 to Dec 2010, Oct 2013 to present

 Involved in project studies, initialization, costing, nominating the contractors, vendor selection, land development, engineering, procurement, actual construction, erection and up to pre-commissioning & commissioning, set-up, trials, capacity optimization, Product run on to the final dispatch.

 Commissioned an only-for-export refinery, a project of 6 Billion US$, in just 36 months at rock-bottom prices to create the world’s largest refining hub at Jamnagar in India, capacity is 580,000 barrel a day (29 Million Ton a year) refinery adjacent to its earlier refining facility existing 33 Million Ton per annum refinery. The two units together is a world’s largest refining complex with an aggregate processing capacity of 1.24 Million barrels of oil per day.

 Responsible for establishing the system for project quality, reporting, handling of technical queries and the coordination between client vendors and contractors for the effective expediting of the project.

 Involved in the process of vendor selection, allotment of the EPC contractor (Bechtel), technology selection and bringing effective improvement in the process, quality and operational performance.

 Approval of project quality procedures, formats, personnel selection, audits, surveys, system up-gradation and continual improvement – responsible for smooth functioning of the project.

 Developed on-site training facilities for technical skill requirements – welder, fitter, painter, fabricator, etc.

 Worked as an advisor on board for the petroleum and petrochemicals.

(e) Imad Company for Trading & Contracting

Project Quality Manager

Aug 2007 to May 2008

Worked for Saudi Aramco projects (approved Project QA as well as QC Manager with SAP# 70008055), One of the projects was Sulfur Recovery Phase-II, 670 Million Saudi Riyal project for raising Sulfur recovery from 95.0 to 98.7%.

Role & Responsibilities:

 Develop, coordinate, issue & obtain approval for Quality Manual and Project Quality Plan including Work Procedures, ITP’s, etc.

 Maintain, review, evaluate and audit the effectiveness of the Quality Management System, ensuring on its CA/PA for continual improvements.

 Work output verification with respect to standards, specifications, and specific conditions.

 Identification, root cause analysis for non-conformance areas, initiate, recommend and substantiate CA/PA.

 Management reviews, Internal Audits, 2-Week Look Ahead schedule, reports & records.

 Maintaining project / construction work quality as per the cliental requirement, its verification and documentation as per the requirement of QMS, Schedule-Q, Project Quality Plan, Saudi Aramco Standards & International Standards.

Attainments:

 Secured ISO 9001:2000 Certification for Imad Company as a contractor for Construction in Civil, Mechanical, Piping, HVAC, Electrical, Instrumentation, NDT & all O&G plant related works – certified by Moody International.

 Successful representation to Saudi Aramco as a Lead Quality person to deal with project scope of work and cliental quality requirements which consists of approval of Project Quality Plan, approval of Key Personnel, approval of special processes, approval of procurement process (PR, IAP, ITP, PIM, Waivers, etc).

 Smooth functioning of Project QA and QC, documentation and reporting system.

 Successful completion of three out of ten trains for bypass mode phase of the project.

(f) Auckland University & Orica NZ Ltd

Polymer Technologist

Dec 2006 to Jul 2007 & present

Project Title: Composite material manufactured from a binder system including waste dry paint coating powder

Abstract: A process for manufacturing a water resistant board from wood fibre involves the use of a liquid binder system using waste powder coating powder (either a thermosetting resin such as polyester or epoxy or a thermoplastic powder) together with a water based acrylic paint. A typical composite board is made by mixing together from 15% to 30% of waste powder coating powder, typically a polyester thermosetting resin, with sawdust having a particle size typically below 3mm, there being from 40% to 75% of sawdust in the mix, and from 0.1% to 30% of a water based acrylic paint. All of the ingredients used to produce this board are typically waste materials, mixed in a low sheer mixer, then moulded under heat and pressure, either continuously, or in individual moulds, to allow the thermoplastic and thermosetting resins to cure, and to encapsulate the sawdust particles to produce a waterproof composite board.

 

Reliance Industries Limited, S&D Division

Regional Head – Quality & Technical Services Feb 2004 to Dec 2006

Accomplishments

 Being a core team member involved in 6 Billion USD Refinery project as QMS, technical, technology consultant and auditor (world’s largest refinery project completed in record period of 36 months).

 Establishment of S&D Function – Site erection, pre-commissioning, commissioning of terminal, four depots and about 250 retail outlets with facilities.

 Coordinated for overall implementation of HSSE policy and procedures for the terminals and associated depots.

 Developed typical SAP module (SD, MM, QM, & PM) for Oil Business Supply & Distribution function (team member).

 Secured ISO certification to S & D for receipt storage and dispatch of petroleum products from own terminals and bunkering to off shore rigs, barges and vessels, developed a system with audit schedules, NC addressing system through PDCA.

 Awarded “International Safety Award” by British Safety Council for the year 2005.

 Ensured adherence to IQCM requirements.

 Achievement targets on operations, safety, and product quality maintenance (team member).

 Initiated Laboratory and Method Set-up, and support to Operation during pre-commissioning & commissioning activities. Calibration of sophisticated equipments, tools and tackles used in the laboratory as well as in the plants.

 Overall product quality assurance through out the path right from refinery, vessel product quality checks, storage tank and further tanker quality to be assured with respect to quality and quantity.

 Handling of customer complaints, handling of various quality issues, tanker product quality checks during transportation, end product quality assurance for 4 depots and 250 retail outlets up to the end users including private companies. Frequent sampling and quality checks at various stages.

Mahima Packaging Private Limited (Project of PE Blown Film & Manufacturing Set-up)

Managing Director & Consultant Technologist

Dec 1999 to Feb 2004

Arihant Polymoulds & Polymers Private Limited (Printing, Pouching & Lamination Set-up)

Director & Consultant Technologist

Sep 2002 to Feb 2004 & Present

The Attainments

 Achieved:

− Rs. 6 Million of turnover in the second year since start of business.

− Break-even point in the third years from business started.

 Project of PE film line establishment – Technology selection, site selection, construction, erection, pre-commissioning, commissioning, trials and set-up.

 Pivotal in developing Print Lam, Stretch Wrap & Shrink Wrap Films to the total customer satisfaction without any help from technology / agents.

 Expanded the customer base to national level with distribution channels at metro-cities.

 Widespread customer satisfaction due to Innovative Quality Product with Services.

Cosmo Films Limited

Deputy Manager-Quality Assurance and Management Representative

Apr 1996 to Dec 1999

The Attainments

 Product QA/QC for the existing BOPP film production lines and expansion of additional lines construction, erection, pre-commissioning, commissioning, trials and set-up.

 Introduced ERP (Enterprise Resource Planning), which reduced cost of communication, manpower, Production.

 Profitability boosted from negative to INR 80Lac to 2.8Million to 6.3Million in consecutive years.

 Developed and implemented company quality policy and objectives, departmental procedures and work instructions to ensure that all the process and tests are carried out according to the requirements of ISO and other related international standards. Up-grading it periodically & check its effectiveness.

 Develop inspection and test plans, calibration schedules, and equipment maintenance schedules, ensure its implementation & check the effectiveness.

 Developed and implemented policies and programs for ensuring the quality of products, which meets all the customer requirements (external and internal).

 Developed testing facility within plant for incoming goods, demarcation of goods receipt, calculating item wise lead period to maintain minimum inventory, auto-ordering via emails, monitoring this cycle on continuous basis up to Goods Issue Notes, Goods Receipt Notes, Issue, Payments, Stock, Purchase Requisition, Purchase Order, etc.

 Acquired ISO certification in the second year; developed a system with audit schedules, NC addressing system through PDCA.

 Initiated development of new & innovative product & spreading of customer base.

 Pivotal in reducing customer complaints increasing customer satisfaction index, realization and profit margin.

 Enhanced product realization cost, declined production wastages.

Finolex Industries Limited, PVC Resin Petrochemical Project (Ethylene to EDC to VCM to PVC)

Senior Chemist – QC

Mar 1993 to Apr 1996

Worked towards project QC support during Construction, Erection, Pre-commissioning, Commissioning, trials and set-up of petrochemical project (Ethylene to EDC-VCM-PVC). Further support as a QC function for day-to-day product base quality checks. About Finolex Petrochemical Project, Ratnagiri: 750 Acres, I phase

Plant Technology Commissioned in Capacity

CPP & Utility — Jun ‘93 100 MW

VCM BF Goodrich Nov ‘93 180 KTA

S-PVC BF Goodrich Jan ‘94 150 KTA

E-PVC BF Goodrich Apr ‘94 30 KTA

Role & Responsibility:

 Responsible for project quality requirements during engineering, procurement, construction & set-up of plants.

 Laboratory set-up starting from technology studies, lab manual preparation, study of equipment requirement, vendor selection, equipment selection, ordering, commissioning of all the latest and most sophisticated micro-processor based equipments, trials and set-up, method set-up, equipment calibration, trouble shooting, etc.

 Analyze on quality problems related to product, raw material and services, discuss with the management and make necessary recommendation for ensuring the solution of the problems. Periodic reports on the status of quality and customer satisfactions.

 Conduct special studies or projects and contribute to the development of new products, methods and studies.

 Investigation of all the customer complaints, proper readdressing of the same after proper discussions with all concern along with CA and PA.

 Supervise the activities of Plant Chemists, VCM, PVC & Utility Lab supervisors to ensure efficiency and productivity.

 Attending the customer complaints, Investigating and resolving efficiently and effectively.

 Ensure that all the specifications of product & raw material and MSDS documents are maintained and controlled.

 Preparation of departmental budget and manpower requirements plan.

 Approving the use of raw materials for manufacturing, participating in production team meetings (daily, weekly, monthly) and discussing on the improvements, product quality and such improving on total performance of business process.

Reliance Industries Limited, a Petrochemical Project at Surat

Analyst – QC

Feb 1990 to Mar 1993

Worked on the petrochemical project of Ethylene to EG, EDC-VCM-PVC, PE and PP. Worked as a support function for project quality through engineering, procurement, construction, pre-commissioning, commissioning and plant set-up. Additionally responsible for QC Lab Set-up through equipment ordering & set-up, calibration & troubleshooting, method set-up, manpower selection, training, etc. Role of QC during pre-commissioning, commissioning, trials and set-up of petrochemical project:

1. Ethylene to MEG-DEG-TEG,

2. Ethylene to Polyethylene and

3. Ethylene to EDC-VCM-PVC.

Further support as a quality function for day-to-day product base quality checks.

About project of Reliance Petrochemicals, Hazira: 1000 Acres, I phase

Plant Technology Commissioned in Capacity

CPP & Utility — May ‘91 60 MW

MEG Shell Sep ‘91 100 KTA

PVC Geon Dec ‘91 160 KTA

VCM Geon Apr ‘92 160 KTA

PE Du-Pont Jul ‘92 160 KTA

PP Hoechst Sep ‘92 160 KTA

Garware Polyesters Limited

Chemist – QC

Jun 1984 to Jan 1990

Worked for day-to-day QC requirements towards analysis of different water streams, steam, Raw Material, In-Process Streams, Packaging Material & Final Product. Also involved in the research & development project of Heat Shrink Film.

IT Skills

 Software support (installation, training & trouble shooting): Antivirus, Spam, Broadband, Data Management, Networking & Security, Enterprise Software, ERP, Firewalls, GPRS, Instant Messaging, LAN, Lotus Notes, MS Office Suite, Wireless application, Lotus Suite.

 Process & Systems: Applications, Change Management, Business Development, Communications, Hardware trouble shooting, ISO-9000, Windows-95, 98, 2000, 2003, NT, XP, Macintosh, etc.

 SAP-R3: Worked on MM, PM, QM & SD Modules

Training

 HSSE Management System and Case Workshop; Shell Global Solutions, May 2004

 Risk Management; Shell Global Solutions, Oct 2004

 Intensive Operations of Petroleum Products, May 2005

 Creativity & Leadership, Jan 1997

 Presentation & Communication Skills, Apr 1997

 Executive Leadership, Sep 1997

 Management Development Program, Jun 1998

 QMS Auditing by Oka in Aug ‘1996

 ISO 9001:2000 Awareness Training by SGS International in Oct ‘2007

 ISO 9001:2000 Internal Auditor Training by SGS International in Nov ‘2007

 QMS Auditor/Lead Auditor Training by SGS International in Mar ‘2008

Education

 M Tech in Polymer Technology; CIPET, India, 1990

 Bachelor of Science in Industrial Engineering; Marathwada University, India, 1984