I am a result oriented Tooling professional who strongly believes in team work and always keen to listen in order to upgrade technical knowledge in daily life. I have strong knowledge and skills of stamping dies especially in the automobile field.
My extensive experience in Tooling has given me an overall knowledge about stamping dies, design and process. I am adaptable to any working atmosphere and I am self motivated.
Designing, Manufacturing, Assembly & maintenance of Plastic moulds, Press tools, Die-casting dies, Jigs & Fixtures
Conventional Machining(HMC,VMC,Turning Centres)
CNC Programming& Basics of Automations
Basics of PLC
Die steel welding (TIG,Arc)
Knowledge of horizontal injection moulding machine and press machines (high speed,transfer,tandem)
SOFTWARE SKILLS :
Diploma in Tool & Die making
Industrie-und Handelskammer(Chamber of Commerce and Industry)Nürnburg and central Franconia, Germany
Diploma in Tool & Die engineering
GTTI, Coimbatore, India
EOT Crain operation
Various welding techniques
Certificate of participation in 41st national selection for World Skill- Polymechanics
Goethe-zetifikat A1(German language)
Title : Egg Tray(Injection Mould with Hot Sprue)
Client : G-Plast
Role : Team Leader
Tenure : Apr-2009 to Jul-2009
Team Size : 10
Description: Construction of a plastic injection mould with hot spruein order to achieve a mass production of the part named Egg Tray. It is a transparent component composed with Poly Carbonate Material. Basically the mould is a single day light mould consisting of a core pin ejection and a good cooling system.
Product Design , both in 2D and 3D
Manual 2D designing of mould
Core and Cavity Extraction Using Pro-E
CAM Programming of the profiles
Mould Manufacturing ,assembly and trial
1) Aligent-Springs Pte Ltd , Singapore
(July 2014 to present)
Aligent Spring Pte Ltd is a manufacturer of precision springs and metal stamping for the mechanical, electrical and electronics industries for both local and overseas customers. The parts are used in products like printers, DVD recorders, circuit breakers, refrigerators & mountain bikes
Position: Tool Maker
Preventive maintenance of progressive dies: Maintenance of progressive dies with proper documentation such as die history card and spare list
New tool trial and proving:Perform die trial activities with documentation of results.
Solving quality issues in production line:Troubleshooting of dies and resolve quality issues during production
Production assisting and documentation:Assisting production in order to analyze the production difficulties, improvementsand documentation.
Root cause analysis:Finding out the root cause of die problems and recommending the best solution.
2) Magna Cosma International Indiapvt ltd, Chennai. (Canadian MNC)
(Sept 2011 to July 2014)
(Green field project)
Cosma International, a wholly-owned operating unit of Magna International, is one of the world’s premier global automotive suppliers providing a comprehensive range of body, chassis and engineering solutions to OEM customers
Position: Junior Engineer Tooling
Maintenance of press tools: Preventive and breakdown maintenance of heavy automobile dies such as transfer, tandem and progressive dies with proper documentation such as die card and critical spare list
Solving quality issues in sheet metal components in the production line: quick trouble shooting in production line and solve quality issues of the component by finding root cause
Die Correction Using Hand Skills: fixing the die problems using hand tools like pneumatic grinders and drilling machines and blue machining.
Die steel welding(mainly using TIG,MIG,Arc,):welding of die steels using special purpose electrode to attain a better and long lasting welded surface
Die Buy off from supplier: Taking care of new die buy off activities such as static and dynamic analysis of dies, documentation and final buy off
Production assisting: analysis of dies during production in order to find out the production difficulties and continual improvement
Governing press shop production: supporting production at critical production schedule
Automation of Tools: cost effective Automation of transfer and tandem dies and achieve the maximum production output with a minimum time
Team player who believes in team work
Adaptable according to the working atmosphere
Co operative and responsible
INTERESTS & HOBBIES
Updating technical knowledge
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