CV, QA, QC Plant Inspector Looking Worldwide

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Serial No: 33757

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Skills keywords: inspection, mechanical, quality, welding

Short Bio:

In-service Inspection of equipment, piping and storage tanks (fixed and floating roof),tanks rehabilitation monitoring, shutdown activities support, MFL testing, Capstone RBMI software, welding inspection, NDE Interpretation, PWHT For carbon and low alloy steel, ISO 9001, Audit, (WPS , PQR , ITP and procedures review)

Current location:  Egypt - View on map

Nationality: Egyptian

Preferred Sector of Employment:  Oil, Gas and Energy

Spoken languages: Arabic, english

Location I am interested in working: Anywhere

Profile

Seeking a position as a Senior QA/QC Engineer (Plant Inspection Engineer)

TOTAL YEARS OF EXPERIENCE 11 Years (Oil & Gas and Power Industry)

FIELD OF EXPERTISE In-service Inspection of Equipment, Piping and Storage tanks (Fixed and Floating roof),Tanks rehabilitation monitoring, Shutdown activities support, MFL testing, Capstone RBMI software, Welding Inspection, NDE Interpretation, PWHT For Carbon and Low alloy steel, ISO 9001, Audit, (WPS , PQR , ITP and Procedures review)

Personal Information

• Marital Status: Married.

• Nationality : Egyptian.

• Date of birth : 10/07/1980

• Military Status: Exempted.

• Own a car : yes

• Having a driving license: yes/International/GCC (Oman/Qatar)

• Computer skills: excellent.

Education & Qualifications

• Helwan University Faculty of Engineering-Mattaria-2004
• Bachelors of Mechanical Engineering.
• Grade: pass
• Project Grade: Excellent

• High school :Abbas El Akkad (English school),Nasr city

SPOKEN LANGUAGES
• Arabic degree: Mother tongue

• English degree: Fluent

• French degree: Fair

COMPUTER SKILLS
• MS word , MS excel .

• Windows XP, VISTA, WIN7 professional.

Training

• QMS Lead Auditor –IRCA certified-ISO 9001

• API-580 (Risk Based Inspection)

• API-510 (Authorized Inspector for pressure vessels)

• API-570 (Authorized Inspector for Piping)

• API-653 (Authorized Inspector for Aboveground Storage tanks)

• CSWIP 3.2 (Senior Welding Inspector-Level 3) .

• LEVEL II – Radiographic testing according to (SNT – TC – 1A).

• LEVEL II – Magnetic particle testing according to (SNT – TC – 1A) .

• LEVEL II – Dye penetrant testing according to (SNT – TC – 1A).

• LEVEL II – Ultrasonic testing according to (SNT–TC – 1A).

Work History

Working at DNV-GL (GL Noble Denton-Qatar)
Working as a Plant Inspector
Working from 16/01/2015 till 01/08/2015.

Current Project:

1) Call off Inspection Support Services at GAS operations, Mesaieed Industrial City, Qatar.

-Owner: Qatar Petroleum (QP)

Job Description:

• Support and monitoring of rehabilitation activities for storage tanks within QP plant (Mesaieed Industrial City).

• Support the Mechanical Integrity Management Department. Supervise all on-stream and shutdown inspection activities for storage tanks, corrosion monitoring and investigation of failures.

• Perform internal and external inspections on storage tanks at scheduled intervals to maintain the mechanical integrity.

• Recommending and approving repairs as well as performing visual inspection of completed work.

• Responsible for ensuring that the inspection of Tanks, including the application of relevant NDE and the recommendation of necessary rerating, repairs or alterations are in accordance with the API 653 code and jurisdictional requirements.

• Witnessing tank Inspection including NDT, Vacuum Box and Visual testing.

• Witnessing tank Bottom testing using MFL.

• Directing NDE crews performing testing.

• Writing detailed Inspection reports and presenting findings to the operations, mechanical, technical, and management teams.

• Maintaining reports, findings and NCR’s using Capstone Software.

• Reviewing NDT, Welding, Hydro test procedures and ITP’s.

PREVIOUS WORK

Working at DNV-GL (GL Noble Denton-Oman)
Working as a Senior QA/QC Engineer (Mechanical-Welding).
Working from 01/01/2013 till 01/01/2015.

Current Project:

1) Musandam Gas Plant Project – Oman (GRE, Pipelines, Piping and storage tanks).

-Main Contractor: Hyundai Engineering Co Ltd (HEC)

-Owner: Oman Oil Company Exploration & Production (OOCEP)

Job Description:

• Inspection of received material as per approved drawings and project specifications.

• Witnessing all bonding and lamination inspection for GRE (Glass reinforced epoxy), Inspection of fabrication and welding for storage tanks, piping ,steel structure and pipeline in accordance to API 650, ASME B31.3, API 1104, AWS D1.1 and project specifications.

• Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX, DNV-OS-F101 and API 1104.

• Witnessing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the fabricated tanks.

• Performing all Visual tests for welding.

• Witnessing all NDE tests required (Vacuum test, Air test, Magnetic particle test and Radiographic test)

• Monitor Contractor QA/QC Activities to ensure they are carried out according to approved Procedures & the Inspection and test plans (ITP).

• Witnessing Preheat, Post Weld Heat Treatment process and reviewing final charts.

• Witnessing Positive material identification tests (PMI) for Austenitic Stainless Steel, Duplex stainless steel and Nickel Alloy 825.

• Reviewing piping and tanks hydro test documentation packages, punch list walk down and witnessing of tests as per procedures & specifications.

• Review daily field inspection status report (results and remarks, if any, of each field inspection items)

• Initiates non-conformance processes when materials or fabrication do not meet the required specifications.

• Report QA/QC statistics and concerns to Field QA/QC Manager.

• Reviewing vendor documentation (Manufacturing Data Book/Fabrication Data Book)

Working at Germanischer Lloyd (GL Noble Denton-UAE)
Working as a Senior QA/QC Engineer (Senior Welding Inspector-Team Leader).
Working from 24/3/2011 till 01/01/2013.

Project:

1) AEGEAN Fuel Oil Tank Farm –Fujairah (15 heavy and light fuel storage tanks + Interconnecting piping+2 pipelines).

-Main Contractor: Quality International Co. Ltd (QICL)

-Owner: AEGEAN Oil Company

Job Description:

• Reviewing project documents as per applicable codes and client specifications (Quality Plans, ITP’s, NDE Procedures, Fabrication procedures and Welding procedures)

• Performing all weld inspection tests for storage tanks, piping and pipeline in accordance to API 650, ASME B31.3, API 1104 and client specifications.

• Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX and API 1104.

• Witnessing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the fabricated tanks.

• Performing all Visual tests for welding.

• Witnessing all NDE tests required (Vacuum test, Air test, Magnetic particle test and Radiographic test)

• Witnessing Preheat, Post Weld Heat Treatment process and reviewing final charts.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

Previous Project:

2) Abu Dhabi Crude Oil Pipeline Project-Main Oil Terminal – Fujairah (Piping)

-Main Contractor: China Petroleum Engineering and Construction Corporation (CPECC)

-Owner: Abu Dhabi company for onshore oil operations (ADCO-IPIC)

Job Description:

• Performing all weld inspection tests for piping in accordance to ASME B31.3, ADCOP & Shell DEP specifications.

• Witnessing Preheat, Post Weld Heat Treatment process and reviewing final charts.

• Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX code.

• Reviewing piping hydro test documentation packages and witnessing of tests as per procedures & specifications.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).
Working at PGESCO (The Power Generation Engineering and Services Company)-affiliate with BECHTEL power corporation-USA.
Working as a QA/QC Engineer.
Working from 1/2/2009 till 20/3/2011.

Projects attended:

Cairo West Thermal Power Plant 2×350 MW

Scope of Project:

1) 2 Boilers constructed according to ASME I.

2) 2 Condensers constructed according to ASME VIII.

3) 8 Above ground storage tanks according to API 650.

4) Interconnecting piping including critical piping (including A335 –P91, P22, and P11) constructed according to ASME B31.1 & ASME I.

Job Description:

• Ensure that all the materials used are according to drawing specification and with registered traceability and certificates.

• Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX code.

• Performing all weld inspection and monitoring all NDE tests in accordance to ASME B31.1, ASME I, ASME VIII and BECHTEL specifications.

• Interpretation of all NDE results (RT, UT, MT, DP).

• Reviewing all NDE reports (RT, UT, MT, and DP).

• Witnessing Preheat, Post Weld Heat Treatment process and reviewing final charts.

• Witnessing all hydrostatic tests and reviewing test certificates.

• Witnessing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the field erected tanks as per API 650.

• Witnessing all NDE tests required for storage tanks (Vacuum test, Air test, Magnetic particle test and Radiographic test) as per API 650.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

Working at Petrojet (The Petroleum Projects and Technical Consultations Co.).
Working as a Quality Control Engineer (Welding Inspector).
Working from 1/8/2004 till 1/1/2009.

Projects attended:

1) Piping fabrication for (Scimitar Network) at General Petroleum Company (GPC) workshop and site installation.

Job Description:

• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.

• Performing all weld inspection and NDE tests in accordance to ASME B31.3 and company specs.

• Preparing all NDE reports (RT, UT, MT, and DP).

• Ensure that all the material used is according to drawing specification and with valid traceability certificates.

• Preparing Test Packages for loops to be hydro tested at site.

2) Pipeline (12inchs-2km) owned by General Petroleum Company (GPC) and executed by Petrojet.

Job Description:

• Performing all weld inspection and NDE tests in accordance to API 1104 and company specs.

• Ensure that the proper Material is used & Material traceability is performed.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

• Preparing all NDE reports (RT, UT, MT, and DP).

3) Pipeline (12inchs-10km) owned by General Petroleum Company (GPC) and executed by Petrojet.

Job Description:

• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.

• Performing all weld inspection and NDE tests in accordance to API 1104 and company specs.

• Ensure that the proper Material is used & Material Traceability is performed.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

• Preparing all NDE reports (RT, UT, MT, and DP).

4) Chemical Tanks for (Arab Potash Company-Jordan) at Petrojet suez central workshop.

Job Description:

• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.

• Performing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the fabricated tanks.

• Performing all Visual tests for welds done in workshop.

• Performing all NDE tests required (Vacuum test, Air test, Magnetic particle test and Radiographic test) and preparing reports required.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

• Preparing final project documentation for releasing tanks to site for erection.

5) Fabrication of Piping for SAQQARA plant in Petrojet Suez Central Workshop.

Job Description:

• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.

• Performing all weld inspection and NDE tests in accordance to ASME B31.3 and company specs.

• Ensure that the proper Material is used & Material Traceability is performed.

• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).

• Preparing all NDE reports (RT, UT, MT, and DP).

• Preparing documentation for piping to be released for Sand Blasting and the Transportation to the site to be installed.

6) Fabrication and installation of Piping for Ammonium plant in SFC (Suez For Fertilizers Co.) in Al Ain El Sokhna .

Job Description:

• Performing all weld inspection and NDE tests in accordance to ASME B31.3 and company specs.

• Preparing all NDE reports (RT, UT, MT, and DP).

• Ensure that all the material used is according to drawing specification and with a valid traceability certificates.

• Preparing Test Packages for loops to be hydro tested.

7) El Qasr -Shams pipeline (24 inchs-70 km) owned by Khalda Petroleum Company (KPC) and executed by Petrojet.

Job Description:

• Ensure that only qualified welders according to project specification perform the welding.

• Monitoring all welding activities and ensure proper applying of the selected welding procedures and welding consumables.

• Performing visual inspection during and after welding according to API 1104.