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CV, Mechanical Engr. And QA,QC With Over 30 Years' Experience

I am currently available for work
Serial No: 18974

List top 5 skills: qa/qc coordinator, qa/qc supervisor
Short Bio:

QA / QC / Welding / Pipeline / Piping / Storage Tank / Structural Steel / Mechanical / HVAC / Plumbing / Coating in Project / Supplier or Vendor Inspection.
 Offering 30 years of experience in QA/QC Industrial Construction Inspection with versatile exposure to Field, Floor (Welding Fabrication Shops, Sand Blasting & Coating Yards) and Office Environment of Oil, Gas, Petroleum, Petrochemical, Energy, Power & Utilities Industries.

Current location: 

Karachi, Sindh, Pakistan. - View on map

Nationality: 

Pakistani

Preferred Sector of Employment: 

Oil, Gas and Energy

Spoken languages: 

Arabic, english, Hindi, punjabi, Urdu

Locations I am interested in working:

Anywhere

List of countries I have a visa to work in:

africa, Angola, Arabia, Saudi, azerbaijan, Bahrain, china, Congo, Dubai, Gabon, Iraq, kazakhstan, Kyrgyzstan, Madagascar, Middle East, nigeria, saudi arabia, South Africa, Tajikistan, Thailand, Turkey, Turkmenistan, United Arab Emirates, Uzbekistan, Yemen



Qualifications

 3 Years Associate Degree / Diploma of Associate Engineer (Mechanical Technology), 72.23% / GPA 3.00
Government College of Technology, Karachi (1980)

Skills Summary

 YASREF, SATORP, SAUDI ARAMCO Engineering Procedures, Standards, Inspection Procedures & Materials System Specifications.

 Mainline Construction Inspection (API STANDARD 1104 Welding of Pipelines and Related Facilities).

 Storage Tanks Inspection (API STANDARD 650 Welded Steel Tanks for Oil Storage).

 Visual, Dimensional, Fabrication, Erection & Hydrotesting Inspection of Process Piping (ASME Pressure Piping, B31.3 Process Piping & ANSI / ASME B 31.1 Power Piping).

 Manufacturing / Mill Inspection of Spiral Submerged Arc Welded Steel Line Pipe (API SPECIFICATION 5L Specification for Line Pipe).

 Manufacturing Inspection of Fiberglass (Glass-Fiber-Reinforced-Thermosetting-Resin) Pressure Pipes and Fittings (ANSI / AWWA C950 Standards).

 Supplier / Vendor Inspection of Gaskets, Isolation Kits, Safety Relief Valves, Steel Structures (Fabrication / Welding, Painting / Galvanizing), Pipe Racks, H.V.A.C. Fresh Air Intake Stack, Air Handling Units, Bondstrand Series 6000 RTR-Pipes and Fittings, etc.

 AWS D1.1, ASME Section IX, ASME B16.20, ASME B16.21, ASTM D 3517, ASTM D 2583, ASTM D 2584, ASTM D 2412, ASTM D 0638, ASTM D 2290, ASTM D 2992, ASTM A 123 & ASTM A 153.

Career Summary

YANBU ARAMCO SINOPEC REFINING CO., LTD. (YASREF), Yanbu, Saudi Arabia
PROJECT: YANBU EXPORT REFINERY PROJECT (YERP)
FEED: Kellogg Brown & Root (KBR), United States

Project Cost: Approx. US $ 10 billion.

Field Quality Supervisor, in Project Quality Management Division (PQMD), Project Execution Department (PMT), (June 2013 – July 2014)

• Manage team of onsite Inspectors.

• Management of onsite contractors & sub-contractors.

• Lead Inspectors team through any technical issues.

• Report directly to Project Quality Manager.

SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL CO. (SATORP), Jubail, Saudi Arabia
PROJECT: JUBAIL EXPORT REFINERY PROJECT (JERP)
FEED: Technip, Italy

Project Cost: Approx. US $ 9.6 billion.

(GC 15) Senior Supervisor/Senior Project Inspector, Welding/Pipeline/AG Piping/UG Piping, RTR [Fiberglass] /Storage Tank /Mechanical/ Structural Steel / HVAC / Plumbing / Coating in Construction Quality Team (CQT), Project Management Team (PMT), (July 2010 – April 2013)

• Perform variety of complex inspection function within the assigned inspection discipline in addition to providing day to day directions as required for the inspection of new facilities assuring that material are correct for the intended service, work performed conforms with engineering specifications and/or SATORP Standards and monitor the implementation of the project Quality Program with minimal Supervision.

SAUDI KAYAN PETROCHEMICAL CO., Jubail, Saudi Arabia
PROJECT: SAUDI KAYAN PETROCHEMICAL COMPLEX
Package: Polycarbonate (PC)

QC Piping Inspector in PMT, (May 2009 – Feb 2010)

• Physical inspection of all piping installations, ensuring that all Contractor personnel and workmanship is completed in accordance with approved designs, international codes, standards and Company’s procedures.

• Providing guidance to contractor and witness all piping hydrotesting activities.

• Generating accurate, clear and concise inspection/QA/QC reports.

• Identification of non-conformances and feedback to QA /QC Team Leader.

• Coordinating with the various contractors to ensure that the approved QA/QC procedures and the Quality Plan are implemented during inspection activities.

• Supervising the contractor in the compilation of the handover and test packs together with all as-built documentation.

• Issuance of Non-Conformance Reports for materials and works that are not in compliance with industry standards, codes, specifications or procedures.

• Close non-conformance reports once the non-conformance has been rectified.

• Produce punch list reports and subsequently close punch list items from the reports.

TECHNIP ITALY, Khursaniyah, Eastern Province, Saudi Arabia
PROJECT: BI-10-03192 / 2234-25136 KHURSANIYAH GAS PLANT (KGP)
CLIENT: SAUDI ARAMCO
Eng’g: Technip, S.p.A. Italy

Project Cost: US $ 3.5 billion.

QC AG Piping Inspector in QCD, (Sep 2008 – Mar 2009)

• Implementation of the required inspection activities as per ITP.

• Piping Fabrication Inspection of Jacketed spools in Fab, Shop of around 186 M. tons / 3280 linear meters / 688 spools from Ø 2” to Ø 30”.

• Witnessed Hydro tests of Plant Piping systems & spools. (Reviewed Test Manifold Hydro test reports, H2O chemistry reports, calibration certificates & stickers of Pressure Gauges & Safety Relief Valves & Pressure Test Reports)

• Witnessed Pneumatic Tests.

• Witnessed & accompanied sub-contractor’s Piping Inspector in walk through at construction site in preparation of punch list of piping against ISO’s.

• Reviewed Punch List prepared by sub-contractor.

• Verified cleared punch list items at site.

• Witnessed inspection of Gasket installation / Manual Bolt & Hydraulic torquings.

• Reviewed Calibration Certificates of Manual Bolt Torque Wrenches & Hydraulic Torque Wrench.

• Reinstatement.

• Reviewed PMI reports against accepted values.

RAYS INDUSTRIAL INSPECTION SERVICES, (TPI) Karachi, Pakistan
CLIENT: SUI SOUTHERN GAS CO., LTD.

Project Inspector Welding (Apr 2006 – Aug 2008)

• Establishing that welding procedures are available at shop floor, have been approved as required and are being employed in welding production.

• Verifying that adequate and valid welder approvals are available and that only approved welders are used in production.

• Performing visual inspection of welds including:

• Verifying parent material identity.

• Verifying correctness of welding consumables.

• Verifying that dimensions, fit-up, and weld preparations are in accordance with WPS and drawings.

• In-process welding surveillance to verify compliance with specified procedure including any preheat, interpass temperature control and post heat requirements.

• Completing and endorsing all inspection records from initial inspection till final acceptance of the weldments.

• Maintaining interface with the Client (at the shop level) to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.

SAUDI ARAMCO, Yanbu, Shagah, Ras Tanurah, Juaymah, Qatif, Riyadh, Saudi Arabia
(GC 12)

Senior Project Inspector, Welding / Pipeline / Piping / Storage Tank / Structural Steel /Mechanical / HVAC / Plumbing / Coating in PID, ID (Feb 2003 – May 2005)

• Scrutinized every feature of welding operation on new pipe spools, piping, pipelines, pipe racks & steel structures.

• Carried out pipe spools, piping, pipelines & steel structures inspections using measuring instruments.

• Witnessed calibration of Pressure gauges, Relief Valves, Pressure Recorders, Temperature Recorders and reviewed Calibration Certificates from Third party ARAMCO approved Calibration Agencies & Construction Contractors.

• Witnessed hydrostatic tests on valves (body and seat), pipe spools, piping, pipelines and pneumatic tests on pipes supports, reinforcement pads, Annular and Roof plates of Tanks; evaluated Hydrostatic, P&ID & Safety Instruction Sheets to assure that the correct pressure was used and that relief valves were properly set and installed.

• Witnessed PT, MT, PWHT, Brinell Hardness test, reviewed tests results and Batch Certificates.

• Performed inspection of surface preparation for coatings, including anchor pattern measurements.

• Certified critical coating applicators.

• Inspected coating equipment necessary to achieve satisfactory blasting nozzle pressures.

ACCOMPLISHMENTS

 Achieved Appreciation Letter from SAUDI ARAMCO, PMT Project Engineer of Yanbu Projects Division for excellent work contributed to Quality aspect on BI-10-03510 Yanbu Refinery Crude Unit Debottleneck Project.

 Recognized with Appreciation letter from SAUDI ARAMCO, PMT Project Engineer of BI-3407 Advanced Fire Training Centre, Juay’mah for meticulous inspection on Coating jobs.

HAZIM AHMED INSPECTION CO. (HAINSCO), (TPI) Bahrah, Saudi Arabia
PROJECT: ARABIAN LIGHT CRUDE INCREMENT
CLIENT: SAUDI ARAMCO

Mechanical Inspector – QA/QC, (Jun 2005 – Dec 2005)

• Visual, Dimensional, Welding, Coating (Painting/Galvanizing) & Quantity Inspection for Structural Steel / Platforms (Columns, Beams, Frames, Vertical Bracings, Stringers, Stairs, Channels, Bracings, Bolts, Nuts, Washers & Expansion bolts) around 270 MTs.

DAR AL RIYADH ENGINEERING CONSULTANTS, Khobar, Dammam & Jubail, Saudi Arabia
PROJECT: IBN ZAHR (POLYPROPYLENE) P.P. II
CLIENT: PARSONS INTERNATIONAL, PASADENA
PROJECT: PETROKEMYA OLEFINS III
PROJECT: KEMYA MAJOR PROJECTS

Mechanical Inspection Engineer, (Mar 1999 – Jan 2002)

• Conducted Visual, Dimensional, Painting & Quantity Inspections.

• Reviewed and verified documents.

• Checked Observation Points.

• Scrutinized Mandatory Witness / Hold Points.

• Prepared punch-list of piping systems.

I PURI TERMINAL LIMITED, Karachi, Pakistan
PROJECT: EDIBLE OIL & MOLASSES STORAGE TANKS FACILITIES

QA / QC Inspector, Welding/Storage Tank/Piping, (May 1998 – Mar 1999)

• Executed and inspected Storage Tanks, Piping fabrication and erection works.

SIDDIQSONS TIN PLATE LTD, Karachi, Pakistan
PROJECT: ELECTROLYTIC TINNING LINE PROJECT

Mechanical Engineer (Piping) QA / QC, (Jul 1997 – May 1998)

• Executed QA / QC of Piping.

ASIA PETROLEUM LIMITED, Port Qasim, Pakistan
PROJECT: HUB RIVER FUEL OIL PIPELINE

Mechanical Inspector – QA/QC, (Dec 1996 – May 1997)

• Performed Fabrication, Erection, Hydrotest Inspection (Tank Farm Piping) & Mechanical Works, Structural Steel (Standard & Miscellaneous Pipe Supports and Tank Farm Access Platforms).

SGS PAKISTAN (PVT) LTD, (TPI) Karachi to Hub, Pakistan
PROJECT: HUB RIVER FUEL OIL PIPELINE
CLIENT: ASIA PETROLEUM LIMITED (APL)

QA/QC Mechanical Inspector/Pipeline (Nov 1995 – Nov 1996)

• Executed Mainline Production Welding & Hydrotest Inspection.

• Performed Fabrication, Erection & Hydrotest Inspection of Storage Tanks.

• Carried out Industrial Equipments (Rotary & Static) Installation Inspection.

SEFEC ENGINEERING (PVT) LTD, Karachi, Pakistan
PROJECT: K.E.S.C. BIN QASIM THERMAL POWER STATION, UNIT NO. 6

QA/QC Inspector Piping, Structural Steel & Mech., (Feb 1995 – Oct 1995)

• Responsible for Visual and Dimensional Inspection of Piping & Steel Structures.

RAB INSPECTION CO. (AICO), (TPI) Old Abqaiq Road, Dhahran, Saudi Arabia
PROJECT: MEDINAH-YANBU DESALINATION AND POWER PLANT-PHASE 2
CLIENT: S.W.C.C.

QA/QC Inspector, Welding, Linepipe, Piping, Structural Steel & Mech, (Feb 1992 – Jan 1995)

• Performed Manufacturing / Mill Inspection of Spiral Submerged Arc Welded (SAW) Steel Line Pipe.

• Executed Welding, Visual & Dimensional Inspections.

• Witnessed Non Destructive Testing Inspection (Ultrasonic, Radiographic & Dye Penetrant) and Hydrostatic Testing-Pipes.

• Interpreted Quality Control Inspection Test results and reports.

• Conducted Manufacturing Inspection of Fiberglass (Glass-Fiber-Reinforced-Thermosetting-Resin) Pressure Pipes and Fittings.

• Carried out Visual, Dimensional, and Indentation Hardness Test Inspection. Witnessed Hydrostatic Test & Mechanical Tests: i) L.O.I. Ignition Loss of Cured Reinforced Resin, ii) Stiffness Test, iii) Axial Tensile Strength Test, iv) Hoop Tensile Strength Test & reviewed Quality Control Inspection Test results and reports of Bondstrand Series 6000 RTR-Pipes and Fittings.

• Steel Structures & Handrails were inspected Visual & Dimensional according to Project Drawings & review of Quality Control Inspection Test results and reports.

• Fabrication Process & Assembly inspection including Visual, Dimensional, Material, Quantity of Steel Doors (Doorframes, Doors & Doors Leaves Framework) & review of QC Inspection Test results and reports.

• Inspection of Fabricated Structural Steel Supports & Galvanized Coatings (Physical, Visual & Dimensional).

METROPOLITAN STEEL CORPORATION LTD., Karachi, Pakistan

QA / QC Inspector in Q.C.D., (Jan 1989 – Dec 1991)

• Acquainted in critical techniques of Inspection and conversant with the use of all types of measuring instruments required for Inspection purposes.

RAYS INDUSRIAL SERVICES (PVT.) LTD., (TPI) Karachi, Pakistan
CLIENT: SUI SOUTHERN GAS CO., LTD.

QA / QC Mechanical & Piping Inspector, (Nov 1980 – Dec 1988)

• Responsible for Visual and Dimensional Inspection of Piping and Mechanical Works.