CV, Mechanical Engineer With 6 Years Experience In Automobile Sector

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Serial No: 36461

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Skills keywords: continuous improvement, industrial engineer, lean manufacture engineer, manufacturing engineer, process engineer

Short Bio:

I have wide knowledge on line balancing, manpower planning, capacity planning, ergonomics studies, Implementation of Lean Manufacturing practices, process planning, shop floor layout planning(Lean Manufacturing), Time Motion Study, Cycle time reduction, 3c & 5s maintenance, Auto cad, Poka yoke, ISO/TS 16949, Kaizen, Jigs & Fixtures, PFMEA and have exp of 6 years in the field of manufacturing.

Current location:  India - View on map

Nationality: Indian

Preferred Sector of Employment:  Manufacturing and Operations

Spoken languages: english, Hindi, Malayalam, Tamil

Location I am interested in working: Anywhere

Work Experience

Daechang Seat India Company Ltd Senior Process Engineer
Oct’ 11–present

Projects Handled

• W201 – XUV 500 (MAHINDRA)

• MREVA – REVA (MAHINDRA)

• X11M – EVALIA (NISSAN)

• B515 – ECOSPORT (FORD)

• U301 – BOLERO(MAHINDRA)

Roles and Responsibilities

• Designing of Plant layout (single piece flow, allocating proper material storage area for child parts, WIP, FG & FIFO) for Lean Manufacturing.

• Time Motion study.

• Preparation of Machine Capacity Sheet to determine required working hours to meet customer demand.

• Manpower planning.

• Line Balancing Study and improving the Line for better utilization.

• Reduction of cycle time by removing non value added activities and increase the production.

• Preparation of Standard Operation Procedure documentation and training the operators.

• Installation of welding booths, robots and fixtures as per process flow.

• Implementing and maintaining of Kaizen, 3c and 5s.

• Tryout and corrections of jigs and fixtures for NPD.

• Designing of jigs and fixtures using AutoCAD.

• Planning and development of Material handling facilities.

• Poke yoke implementation.

• Manages and Implements the Quality Policy and develops documents and maintains an effective quality system of ISO/TS 16949.

• Cost estimation, negotiation and prepare approval report for all jigs, fixtures and fabrication works.

• Interaction with customers to understand their requirements and deliver on time and with quality.

• Completion of all documentation related to the project.

Achievements

• Reduced the cost of making pallets/trolleys by increasing the quantities loaded thereby reducing the total number of pallets for loading/transportation. Increased volume reduced cost to company to the tune of 25lacs during the project time.

• Implementation of Poka Yokes wherever necessary and therefore reducing the possibility of producing defected parts.

• Productivity Improvement by reducing the cycle time of sub assembly and assembly process.

Aqua sub Engineering & Aqua pump Industries Trainee Engineer
November ’09 to July ‘11

Roles and Responsibilities

• Distribution of work load to operators in order to achieve daily production target.

• Preparation and implementation of action plans to maximize overall equipment efficiency of production machines

• Investigation of supply of raw materials

• Timely report to senior production manager about execution of plans and records maintained for effective production.

• Utilization of manpower accurately.

• Organization of daily work at shop floor.

• Record preparation of tool history coordinating with purchase, planning, stores, tool room.

• Planning day to day production to achieve maximum production.

Technical Skills

 AutoCAD

 MS Office

 Knowledge on PFMEA

Education & Qualifications

• B.E (Mechanical), Sri Ramakrishna Engineering College, Coimbatore, 2009

• HSC (Science), St. Johns Matriculation Higher Secondary School, Salem, 2005

• SLC (Matriculation), St. Johns Matriculation Higher Secondary School, Salem, 2003

Area of Interest

• Production and Manufacturing

Projects

• Design and Fabrication of a Two Stroke Engine Driven Plough
A Kinetic Honda vehicle modified for field ploughing, a substitute for tractors

• Design and Fabrication of Mobile Weighing System for Truck Applications
A load cell applied weighing system using which a truck can be measured for its load instead of going to a weigh bridge.

Extra Curricular Activities

• Won individual championship – district level in athletics

• Represented my school in state level football tournament

• Won championship – district level in football

• Represented Anna University football team for Coimbatore zone

• Won prizes in zonal athletical meet and represented Anna University Coimbatore zone for inter zonal athletic meet

Personal Details

• Father’s name : Mathew Zachariah

• Date of Birth : 20-08-1987

• Language Proficiency : English, Tamil, Malayalam, Hindi