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CV, Lead Indian QA and QC Engineer with wide international experience

I am currently available for work
Serial No: 16419

List top 5 skills: auditing, inspection, quality assurance, quality management system, vendor assessment
Short Bio:

QUALITY PROFESSIONAL HAVING MORE THAN TWELVE YEARS OF EXPERIENCE IN QUALITY ASSURANCE, QUALITY CONTROL, AUDITING, VENDOR ASSESSMENT, SITE INSPECTION, WELDING, PIPING. QA SUPPORT TO ENGINEERING, PROCUREMENT AND CONSTRUCTION SUPPORT - IN OIL AND GAS & POWER SECTOR. HAVING CERTIFICATIONS - CSWIP, BGAS, ASQ, LA, NDT LEVEL II.

Current location: 

Muscat Governorate, Oman - View on map

Nationality: 

INDIAN

Preferred Sector of Employment: 

Oil, Gas and Energy

Spoken languages: 

english, Hindi, Tamil

Locations I am interested in working:

Anywhere



ACADEMIC QUALIFICATION:

Degree : Bachelor of Engineering-Mechanical

University : University of Madras, Chennai, India.

Course Completion : May 2002

Aggregate Obtained : 74.2% (First Class)

(Without any arrears in any semesters)

PROFESSIONAL QUALIFICATIONS:

Successfully completed CSWIP 3.1(Certification scheme for welding inspection personnel) conducted by THE WELDING INSTITUTE (TWI), United Kingdom.(Cert No:28521,Exp date:15—04-2017)

TWI – CWI (Certified Welding Inspector) – CSWIP 3.1

Successfully completed BGAS GR 3/2(BRITISH GAS) conducted by THE WELDING INSTITUTE (TWI), United Kingdom.(Cert No:43903, Exp date:12—12-2019)

TWI – CPI (Certified Painting Inspector) – BGAS GR 3/2

Successfully completed QMS – ISO 9001: 2008 Lead Auditor. Course-Approved by IRCA (International Register for Certificated Auditors) conducted by BRITISH STANDARD INSTITUTE (BSI Management Systems India private limited), CHENNAI.

QMS – LEAD AUDITOR – ISO 9001-2008

Successfully completed CQA conducted by AMERICAN SOCIETY FOR QUALITY (ASQ), USA. (Cert No: 44818, Exp date:31—12-2015)

ASQ – CQA (Certified Quality Auditor )

Successfully completed ASNT Course – NDT (Non Destructive Testing)

 ASNT Level II in Ultrasonic Testing.

 ASNT Level II in Magnetic Particle Testing.

 ASNT Level II in Liquid Penetrant Testing.

 ASNT Level II in Radiographic Testing

EXPERIENCE:

Company : SPECIAL TECHNICAL SERVICES L.L.C,MUSCAT,OMAN

Designation : SENIOR QA/QC ENGINEER.

Period : JULY 2013 TO TILL DATE

Working for SPECIAL TECHNICAL SERVICES & TEBODIN (STST), a joint venture for PDO North.

Company : BGR ENERGY SYSTEMS LIMITED, CHENNAI, INDIA

Designation : SENIOR QA/QC ENGINEER.

Period : DEC 2009 to July 2013

Company : BUREAU VERITAS INDIA PVT LTD, CHENNAI, INDIA

Designation : SURVEYOR – MECHANICAL.

Period : March 2009 to Dec 2009

Company : ERAM ENGINEERING COMPANY W.L.L,DOHA, QATAR

Project : ORYX GTL (Gas To Liquid),TECHNOLOGICAL IMPROVEMENT

SHUT DOWN AND EXTENSION UNIT.

Designation : QA/QC – Inspector – Technip.

Period : Jan 2008 to Nov 2008.

Company : Consolidated Contractors Company (CCC),

Saudi Arabia (KSA)

Project : Khursaniyah Gas Plant, Al – Jubail.

Designation : QC Inspector

Period : Dec 2006 to Nov 2007.

Company : DODSAL Private Limited,

Bombay, Maharashtra.

Designation : QA/QC – Engineer

Period : Nov 2004 to Dec 2006.

Company : ACE SOLUTIONS, Chennai, Tamil Nadu.

Designation : QA/QC Engineer.

Period : June 2002 to Nov 2004

Job Responsibilities:

 Providing QA support to Engineering, Project management Procurement and Construction.

 Review/Study of Technical specifications, Procedures, P&ID, Purchase Specification, Drawings and Datasheets.

 Routine quality check of engineering deliverables, for format, procedural and client specification compliance and verification of self check, DC, IDC.

 Reviewing Vendor deliverables as per PDO Specifications, Shell Specification & International codes & standard.

 Developing, Implementing and maintaining QMS.

 Co-ordinating with vendor and customer to resolve Quality issues.

 Conducting Internal Audit on Engineering, Procurement and project management, construction sites as per contract requirements.

 Conduction external audits on sub-contractors.

 Preparing audit report and raising NCR.

 Follow-up for NCR for correction and corrective action and effective and timely closure.

 Maintaining Audit status log, CAR log, PAR log, NCR status log

 Preparing Audit findings analysis matrix and reporting.

 Attending Pre Inspection meeting.

 Reviewing TPI inspection reports.

 Witnessing Factory Acceptance test.

 Attending quality review meeting, project review meeting, procurement review meeting

 Providing and maintaining quality alerts and quality instruction for engineering, procurement and project team.

 Preparing QA monthly reports covering contractual KPIs.

 Conducting surveillance visits to sites.

 Developing QUALITY PLANS and FIELD QUALITY PLANS, QUALITY CONTROL PROCEDURES as per Customer Specification, Requirements & contract documents.

 Submitting the quality plans to the customer/Customer Consultants and follow-up for approval.

 Maintaining Quality Plan approval status.

 Attending Quality plan status review meeting with Customer/ Customer Consultants to resolve Quality plan issues.

 Preparing Audit Calendar for internal quality audits.

 Coordinating for ISO 9001, Documentation and Implementation.

 Developing QSP ( quality system procedures), work Instructions, Process mapping and formats for quality manual

 Vendor/ sub-Contractor Assessment and review of all vendor credentials for vendor enlistments.

 Monitor Vendor/contractors’ Quality Systems, records and Quality Personnel for compliance with QMS requirements.

 Providing QM info extension in SAP for vendors based on vendor performance in previous Purchase orders.

 Participating in Purchase department meeting to give feedback about the vendor performance during document submittal and inspection.

 Review of Quality Documentation – Inspection Report/MTC / test reports and issuing dispatch clearance.

 Inspection of various Item / equipment’s( Pipes, Fittings, Flanges, Valves, Fasteners, Gaskets, Fabricated Items, Pumps, compressors, Fans, Blowers, Tanks, Vessels, heat exchangers, Strainers, EOT Cranes etc., etc.,) at manufacturer’s workplace as per the approved Quality plan, Drawing and Datasheets.

 Assigning inspection jobs to Third party inspection agency for overseas supplier and some specific indigenous supplier as per the customer requirement/contract and review of TPI inspection reports.

 Coordinating with clients for final inspection.

 Coordinate with vendors to close Non Conformance report(NCR) and for corrective actions & Preventive action.

 Complete Documentation for each equipment/system as per Billing Breakup and QAP.

 Attending Project Review meeting for tracking project progress & for resolving quality related issues.

 Compiling and submitting monthly QA/QC reports to management.

 Maintaining records of QA/QC Skill matrix and manpower matrix.

 Coordinating with customer, vendor and projects team for resolving Customer/ Consultant complaints.

 Sort out and clear out technical issues related to quality, for handover of project.

Job Responsibilities( Construction ):

 Review of P&ID, Isometric Drawings, Spool Drawings, NDE Matrix prior to start of Inspection.

 Preparing Inspection and Test Plan (ITP) and Quality Control Procedure (QCP) as per client requirements.

 Review and approving of ITPs, QAPs, NDT Procedures, report formats, hydro test procedures submitted by subcontractors.

 Receipt inspection of Incoming materials.

 Verify material/equipment correlation with test certificate and conformance to project requirements and specifications.

 Inspection of materials for specification, stock code, colour code, heat numbers and their transfer, diameter & schedule etc, as per approved drawings and applicable material codes.

 Preparation of PQR and WPS as per requirements.

 Conducting WQT and Monitoring welder’s performance

 Controlling the welding activities as per the WPS.

 Welding Consumables inspection.

 Review of calibration certificates for ovens, welding machines and inspection tools.

 Fit up Inspection, Inprocess inspection, weld visual inspection.

 Inspection of Pressure vessel welding, Piping Welding, tank Welding, Structural Welding.

 In process monitoring of welding, preheat, inter-pass temperature

 Monitoring of process variables and heat input calculation.

 Verifying heat treatment (PWHT) charts.

 Preparing Daily welding reports.

 Witnessing and evaluating NDT on Materials and Welds.

 Identify the non-conformities and review corrective actions.

 Inspection of spools as per spool drawings.

 Inspection of piping as per isometric drawings and P & ID.

 Checking orientation, elevation and co-ordinates of piping as per the isometric and P & ID.

 Line checking and making punch lists.

 Preparing hydro test packages/ Dossiers.

 Witnessing the pressure test of lines, repair packages, tie-ins and modification packages.

 Making Isometric Drawings of piping & thickness plotting.

 Corrosion survey and shutdown inspection of Piping, Vessels, Heat Exchangers, Columns.

 Coordinating with NDT crew, Hardness crew, PWHT crew.

 Coordinating for Audit, Client Site visits.

 Coordinating with client for final inspection.