International Experienced Indian QA and QC

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Serial No: 16039

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Skills keywords: quality, welding inspection

Short Bio:

Summary & Objective:
Highly motivated & competent professional in disciplines viz. Quality Assurance/ Quality Control/ Quality Management in the PMC/EPC of oil & gas, refineries, petrochemical & related field. My ultimate objective is to work with an organization where I shall contribute my competency for the continual improvement of industry & self in terms of quality. Having rich working experience in India & Middle East.
Key Words: QA, QC, Quality Management, Auditing, Welding, Inspecti

Current location:  Maharashtra, India - View on map

Nationality: Indian

Preferred Sector of Employment:  Oil, Gas and Energy

Spoken languages: Arabic, english, gujarati, Hindi, Malyalam

Location I am interested in working: Anywhere

Academic & Professional Qualifications :

Bachelor of Engineering – Welding Technology from IIW, Kolkata

Diploma in Mechanical Engineering from DEI Technical College, Dayalbagh University, Agra

IRCA Approved Lead Auditor Course for QMS-ISO 9001:2008

IRCA Approved Lead Auditor Course for EMS ISO 14001:2004

IRCA Approved Lead Auditor Course for OHSAS 18001:2007

ASNT Level II – Radiography Testing

ASNT Level II – Ultrasonic Testing

ASNT Level II – Liquid Penetrant Testing

ASNT Level II – Magnetic Particle Testing

Graduate Diploma in Materials Management from Indian Institute of Materials Management

Diploma in Total Quality Management & ISO 9000

Membership (Professional) : ASQ (American Society for Quality), USA

Quality Circle Forum of India

Indian Institute of Welding

Indian Society for Non-Destructive Testing

Approval (Professional) :

Sr. QA/QC Engineer – Petroleum Development Oman, Oman

QA/QC Engineer – Chiyoda Technip JV, Qatar

Professional History

1. Head (QA/QC), Petroleum Development Oman, Seconded By Velosi From Jan’ 2013 Onwards

Major Projects Completed/ Under Progress: (From January 2013 to till date)

9 years Contracts – Engineering Contract (EMC) that includes fabrication/Construction of pipelines, Pressure Vessels, Fired Heaters, Piping Skids, Piping Spools, Structural items, etc. for new & revamping of plants, oil gathering stations, etc. Contractors – M/s Wood Group – CCC

9 years Contracts Off Plot Delivery Contract (ODC) that includes fabrication/Construction of Pipe Lines, Pressure Vessels, Fired Heaters, Piping Skids, Piping Spools, Structural items, etc. for replacement of old flow-lines, construction of new flow-lines, well hookups, construction of new wells, revamping of old/existing wells, etc. Contractor : M/s Al-Turki Enterprises.

Role & Responsibilities

• Head & Focal Point for Total Quality Management/Controlling and monitoring Overall Quality functions (QA/QC/Inspection/Welding & Non-Destructive Testing activities) including documentation

• Preparation of various Project Specific Quality Procedures/ Specifications

• Review & Approval of Contractors Contract/Project Quality Plan, Quality Assurance Plan/ Inspection & Test Plan, etc.

• Review & Approval of WPS/PQR (Welding Procedure Specification/ Procedure Qualification Record) & WPQ (Welders Performance Qualification) as per ASME Section IX & applicable specifications.

• Well versed with different welding processes GTAW, SMAW, GMAW, FCAW, etc.

• Well versed with materials viz. Carbon Steel, Stainless Steel, Low Alloy Steel, Duplex Stainless Steel, dissimilar materials, etc.

• Conducting shop floor/ onsite stage wise inspections as per QAP/ITP

• Dealing with TPIAs (Third Party Inspection Agencies) for QA/QC activities

• Conducting Quality Audits on Oil & Gas/ EPC Contractors

• Audit, Inspection, Evaluation & Approval of Vendors

• Defining Quality Objectives & Key Performance Indicators

• Issuing Non-Conformances, reviewing correction, corrective actions

• Reporting to the Management on Quality Management & Improvements

• Preparing ‘lessons learnt’ report on various issues

• Recommendations on Quality Improvement based on lessons learnt

• Preparation of training modules and Conducting Training Programs on various topics

2. Sr. Manager (QA/QC), Petrofab/ Petron Engineering Construction Ltd., India 2008 -2012

Major Projects Completed:

Fabrication of Pressure Vessels For : Bharat Petroleum Corporation Limited, Mumbai, India

Hindustan Petroleum Corporation Limited, Mumbai, India

Fabrication of Fired Heaters For : Linde Engineering India Ltd., Vadodara, india

Nargarjuna Oil Corporation Limited, Tutucorien, India

Engineers India Limited, New Delhi India

Gas Authority of India Limited, Pata, India

Fabrication of Piping skids & Piping Spools For : Daniel (Emerson Group), IOCL, India

Reliance Petroleum Limited, Jamnagar, India

Uhde India Ltd., IOCL, Orisa, India

Construction of New Units named CDU (Crude Distillation Unit) & VDU (Vacuum Distillation Unit) for Indian Oil Corporation, Gujarat Refinery, Vadodara, India that includes piping, equipments, installation/erection activities, etc.

Revamping of Columns in VDU (Vacuum Distillation Unit) that includes resizing of existing nozzles’ diameters, provisions of new nozzles, blanking off of the existing nozzles, replacement of internals, installation of new lines and connections with neighboring equipments and units, etc.

Role & Responsibilities

• HOD of QA/QC and Management Representative (MR) for Quality Management System (ISO 9001)

• Team Leader & Welding Engineer for ASME ‘U’ Stamp Certification activities

• Preparation of Quality System Manual/ Documentation for ASME “U” Stamp

• Preparation of Project Quality Plan, Project Related Poricedures

• Preparation of Welding Procedures Specification (WPS)/ Procedure Qualification Record (PQR)s and Welders Qualification as per ASME Section IX for GTAW, SMAW, GMAW, FCAW welding processes for different materials viz. Carbon steel, stainless steel, alloy steel, etc.

• Preparation of procedures for NDT, PWHT, pressure testing, painting, etc.

• Conducting internal audits, second party audits

• Preparation and conducting training modules for various topics, QMS awareness, etc.

• Reporting to the Management on Quality Management & Improvements

• Preparing ‘lessons learnt’ report on various issues

• Taking action for Non-Conformances for Correction/ Corrective & Preventive Measures

• Co-ordination with Third Party/ Certification Bodies like LRIS, EIL, TUV, BVIS, etc.

• Preparation of final documentation/ quality dossiers after completion of projects.

3. Sr. QA/QC Engineer, Petrofac International Ltd., Sharjah/Oman 2007-2007

Major Projects Completed: Petroleum Development Oman, Harweel Project.

Construction of Harweel Gas Plant that includes piping, equipments (Pressure Vessels, Fired Heaters, Piping Spools,etc.), installation/erection activities, etc. Contractor : M/s Galfar LLC.

Construction of Pipe Lines -150 Kilometers aprox. (18” Diameter & 36” Diameter) to deliver crude oils from various gathering station to Harweel Plant situated in South Oman. Contractor : M/s Tekfen

Role & Responsibilities:

• Focal Point for Controlling and monitoring Quality Assurance activities

• Preparation of various Project Specific Quality Procedures/ Specifications

• Review & Approval of Contractors Contract/Project Quality Plan, Procedures

• Conducting Quality Audits on Oil & Gas/ EPC Contractors M/s Galfar & M/s Tekfen

• Audit, Inspection, Evaluation & Approval of Vendors

• Defining Quality Objectives & Key Performance Indicators

• Issuing Non-Conformances, reviewing correction, corrective actions

• Reporting to the Management on Quality Management & Improvements

4. Sr. Engineer (QA/QC), Larsen & Toubro Ltd., Hazira Works, India 2005 to 2006

Role & Responsibilities:

• Documentation (QA, NDT, Welding)

• Stage wise inspection (material, Welding, NDT, pressure testing) as per approved QAP/ITP

• Final documentation/ coordination with Third party Inspection Agencies/ Clients/ Customers

5. Engineer (QA/QC), Petrofab/ Petron Engineering Construction Ltd., India 1996 to 2004

Role & Responsibilities:

• Preparation of Inspection & Test Plan (ITP)

• Inspection of raw materials w.r.t. specification and purchase orders as per ASME sec. II part

A/B/C etc.

• Establishing of WPS/PQR for various materials and welding processes

• Stage wise inspection as per ITP viz. Fit-up, weld visual, Implementing and witnessing various

• NDT techniques viz. DPT, Radiographic film interpretation, MPI, UTT, PWHT, pressure test

etc.

• Taking actions to close NCRs

• Documentation as per ITP/QAP and Preparation of Manufacturer Data Book (Quality Dossier)

6. Junior Engineer (QA/QC), Newton Engineering & Construction Co. Ltd., India 1994 to 1996

Role & Responsibilities:

• Preparation of Inspection & Test Plan (ITP)

• Inspection of raw materials w.r.t. specification and purchase orders

• Establishing of WPS/PQR for various materials and welding processes

• Stage wise inspection as per ITP viz. Fit-up, weld visual, Implementing and witnessing various

• NDT techniques viz. DPT, Radiographic film interpretation, MPI, UTT, PWHT, pressure test

etc. Arranging for closing all NCRs

• Documentation as per ITP/QAP and Preparation of Manufacturer Data Book (Quality Dossier)