Experienced QA and QC Manager, Inspection Engineer

Available

Serial No: 16076

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Skills keywords: inspection engineer, qa-qc manager, welding manager

Short Bio:

Vast knowledge of Welding Applications ,Processes, Procedures & Specifications ,PQP, Procedures, Method Statements, WPS/PQR preparation/Review, NDT, Final Hand over documentation. Well Experienced in Auditing of QMS.Familiar with ASME Sec.I, ASME Sec.II Part A, ASME Sec.II Part C, ASME Sec.VIII div 1, ASME Sec.IX, ASME Sec.V, ASME B31.1 and B31.3, API ,EN standards.Working knowledge and experience of ASME materials P1,P8,P3,P4,P5,P10,Gr.P9,P11,P22 & P91,P43,P45 etc. Hands on experience in NDT ac

Current location:  Punjab, Pakistan - View on map

Nationality: Pakistan

Preferred Sector of Employment:  Oil, Gas and Energy, Manufacturing and Operations

Spoken languages: english, punjabi, Urdu

Location I am interested in working: Anywhere

Qualifications & Training

Swedish College of Gujarat
Diploma in Mechanical Engineering 1976-1980
Specialization in Welding and Sheet Metals

Professional Affiliations

• Pakistan Society of Non-Destructive Testing (PASNT)
• American Society of Non-Destructive Testing (ASNT)
• American Welding Society (AWS)

Non Destructive Testing of Engineering Materials:

1. CSWIP 3.1 2005
2. 01 Week Course on Interpretation of Radiograph (PAEC) 2000
3. Level III RT,UT,MT,DPT (SNT-TC-1 A) 2000
4. Level I Welding Inspector from Pakistan Welding Institute 20025. Level II UT,RT (PAEC), According to ISO 9712 1994

Training:
1. Dynamic Leader Ship (Abu Dhabi) 2006
2. Internal auditor course (ISO 9001) by ABS (Saudi Arabia) 2003
3. 03 Days Workshop on Quality Management Tool (GIK Institutec PAKISTAN) 2000
4. 02 Weeks Training Course on NDT techniques from Stien Industries FRANCE 1993
5. 04Weeks Training Course on NDT techniques from Balke Durr GERMANY 1989
6. 03 Weeks training & Work shop on NDT Techniques (PAEC) 1988

Career Summary

Clients worked with:
SAUDI ARAMCO , LINDE, BOROUGE, FERTIL,, ADCO, ENGRO, TAKREER, GASCO, PARCO

QA/QC Manager 2013-Present
DESCON ENGINEERING KMW (Pakistan)

• Review and Implementation of Project Quality Plan

• Implementation of a Quality Management System in accordance with ISO 9001: 2008

• Conducting Internal Audits

• NCR log & resolution, CAR resolution

• Liaison between various functions of a project. Implement Lesson learned in the Project

• Ensuring stringent adherence to quality standards, Codes, norms & practices

• Identifying gaps,taking corrective action and monitoring its effectiveness.

• Mentoring a team of professional Engineers and Inspectors

• Participating in weekly review meetings with the client

• Interface and coordinate with clients for QC matters

• Coordinate with third party inspection agencies for all related inspection activities

• Attend progress review meetings with clients and take preventive measures

• Liaison with senior management regarding QA/ QC matters of project

• Supervision and manage all Quality Assurance & Control (QA/QC) functions in the workplace

• Responsible in execution of various ASME Coded jobs

• Analyze purchase order requirements from QC point of view

• Advising other departments on materials selection and fabrication issues. Root cause analysis of welding defects.

QA/QC Manager 2005-2013
DESCON ENGINEERING UAE (Ruwais,Abu Dhabi)

• Review and Implementation of Project Quality Plan

• Implementation of a Quality Management System in accordance with ISO 9001: 2008

• Carrying out Internal Audits

• NCR log & resolution, CAR resolution

• Liaison between various functions of a project. Implement Lesson learned in the Project

• Ensuring stringent adherence to quality standards, Codes, norms & practices

• Identifying gaps,taking corrective action and monitoring its effectiveness.

• Mentoring a team of 45 professional Engineers and Inspectors

• Participating in weekly review meetings with the client

• Interface and coordinate with clients for QC matters

• Coordinate with third party inspection agencies for all related inspection activities

• Attend progress review meetings with clients and take preventive measures

• Liaison with senior management regarding QA/ QC matters of project

• Supervision and manage all Quality Assurance & Control (QA/QC) functions in the workplace

Responsible in execution of various ASME Coded jobs

• Analyze purchase order requirements from QC point of view

• Liase with Authorized Inspectors and other inspection agencies

• Attending Pre Inspection Meeting

• Preparing/reviewing of documents e.g. Inspection and Test Plan, NDE procedures, Welding Book (WPS&PQR), Material certificates, PWHT, PMI, Hydro test Procedures, Ferrite Test etc.

• Coordinating with client on technical aspects and concession related issues/NCR and approval, Stage inspection and final inspection as per Inspection and test plan.

• Providing technical assistance to Proposal team during Bid stages.

QA/QC Manager 2002-2005
Olyan Descon KSA (Jubail,Saudi Arabia)

• Review and Implementation of Project Quality Plan

• Implementation of a Quality Management System in accordance with ISO 9001: 2008

• Carrying out Internal Audits

• NCR log & resolution, CAR resolution

• Liaison between various functions of a project. Implement Lesson learned in the Project

• Ensuring stringent adherence to quality standards, Codes, norms & practices

• Identifying gaps,taking corrective action and monitoring its effectiveness.

• Mentoring a team of 45 professional Engineers and Inspectors

• Participating in weekly review meetings with the client

• Interface and coordinate with clients for QC matters

• Coordinate with third party inspection agencies for all related inspection activities

• Attend progress review meetings with clients and take preventive measures

• Liaison with senior management regarding QA/ QC matters of project

• Supervision and manage all Quality Assurance & Control (QA/QC) functions in the workplace

• Responsible in execution of various ASME Coded jobs

• Analyze purchase order requirements from QC point of view

• Liase with Authorized Inspectors and other inspection agencies

• Attending Pre Inspection Meeting

• Preparing/reviewing of documents e.g. Inspection and Test Plan, NDE procedures, Welding Book (WPS&PQR), Material certificates, PWHT, PMI, Hydro test Procedures, Ferrite Test etc.

• Coordinating with client on technical aspects and concession related issues/NCR and approval, Stage inspection and final inspection as per Inspection and test plan.

QA/QC Manager 1992-2002
DESCON ENGINEERING – LMW (Lahore,Pakistan)

• Review and Implementation of Project Quality Plan

• Implementation of a Quality Management System in accordance with ISO 9001: 2008

• NCR log & resolution, CAR resolution

• Liaison between various functions of a project. Implement Lesson learned in the Project

• Ensuring stringent adherence to quality standards, Codes, norms & practices

• Planning and carrying out internal audits

• Participating in weekly review meetings with the client

• Coordinate with third party inspection agencies for all related inspection activities

• Attend progress review meetings with clients and take preventive measures

• Liaison with senior management regarding QA/ QC matters of project

• Supervision and manage all Quality Assurance & Control (QA/QC) functions in the workplace

Responsible in execution of various ASME Coded jobs

• Analyze purchase order requirements from QC point of view

• Liase with Authorized Inspectors and other inspection agencies

• Attending Pre Inspection Meeting

• Reviewing of documents e.g. Inspection and Test Plan, NDE procedures, Welding Book (WPS&PQR), Material certificates, PWHT, PMI, Hydro test Procedures, Ferrite Test etc.

• Coordinating with client on technical aspects and concession related issues/NCR and approval, Stage inspection and final inspection as per Inspection and test plan.

Senior QA/QC Engineer 1988-1992
DESCON ENGINEERING – LMW (Lahore, Pakistan)

• ASME certification of Works for A, PP, S, U, U2 and R stamps.

• CE-Marking certification for Export of Pressure Vessel and Boilers to European Community.

• Implementation and successful certification of ISO-9001

• Verification and Review of Materials

• Inspection of incoming materials

• Organizing periodic external, internal Quality audits and reporting its effectiveness to Top Management.

• Overseeing Mechanical and Radiographic examinations, carrying out radiograph interpretation, MPI, DPI.

• Controlling Welding consumables handling procedures and equipment calibration.

• Monitoring of the project to ensure facilitation of continuous improvement and Planning and coordinating activities carried out by all trades and disciplines.

Welding Engineer 1984-1988
Ittefaq Foundries Limited (Lahore, Pakistan)

• Preparation of WPS

• Qualification of PQR

• Witnessing of Welder Qualification and preparation of their qualification

• Selection of Welding processes for welding of various materials

• Training of welders

• Welding consumables selection for each process as per material requirements

• Keeping all welding documentation valid and up to date to AWS, ASME IX

• Compiling WPS, WPQR and WQR and witnessing welder qualification tests.

Welding Engineer 1981-1984
Heavy Mechanical Complex (Rawalpindi, Pakistan)

• Controlling the welding department, carrying out work for the Oil & Gas, Power generation industries and various other areas.

• Advising other departments on materials selection and fabrication issues. Root cause analysis of welding defects.

• Preparation of WPS

• Qualification of PQR

• Witnessing of Welder Qualification and preparation of their qualification

• Selection of Welding processes for welding of various materials

• Training of welders

• Welding consumables selection for each process as per material requirements

• Ordering consumables and equipment for the set up of the pipe shop and start of fabrication.

NDT Inspector 1980-1981
Jiacco Pakistan Limited (Lahore, Pakistan)

• Implement and work in accordance with quality management system procedures.

• Perform all non-destructive testing (DPT,MT,UT) activities.

• Interpretation of RT

• Understand customer requirements before performing MT,PT,UT

• Liaise with Customer or Third Party on NDT activities.

• Update and inform NDT test status promptly.

• Follow up on NDT reports,

• Maintain NDT consumable stock level.

• Ensure compliance with all applicable quality, health, safety, and environment rules and regulations; use PPE as required.

MAJOR PROJECTS WITH DESCON

1. Step II Project, Abu Dhabi Polymer Company Limited (Borouge), UAE

2. Gasoline storage tanks for Saudi Aramco Saudi Arab

3. 4 Nos. Waste Heat Recovery Boiler for BABCOCK Germany

4. 4 Nos. Waste Heat Recovery Boiler for STEIN Industries France

5. 4 Nos. Waste Heat Recovery Boiler for NEM Holland

6. Fauji Cement Plant, FLS Smith Denmark

7. Lucky Cement Plant, NINJING China

8. Knock out Drums for Man Gas Field Pakistan

9. LPG Bullets for ENGRO Pak. Tank Limited

10. Fire Tube and water Tube Boilers ranging 5 TPH – 80 TPH

11. Fauji Fertilizer Plant, Krebs France

12. LPG Bullets for NKK Japan

13. Pressures Vessels, Column, Reactor ,Low & High Alloy Processing piping for BHP Gas plant

14. 20 LPG Bowzer for Sudan

15. Low & High Alloy piping for OMV Miano Gas Plant

16. Fabrication of 18 Nos. tanks in Olyan Descon for Technip France

17. Fabrication of cooler from DUPLEX stain less steel for Jord Austria

18. Fabrication and erection of 07 Nos. Gasoline and Oil storage tanks for SAUDI RAMCO

19. Certification and Recertification of ASME Code stamps A,S,U,U2,PP & R in 2005,2007,2001

20. Re-tubing of Borouge Furnaces for EU1 & EU2

21. Dismantling and Erection of Booster Heater at Shams-1

22. Piping Tie in, structure and Equipment Erection for Fertil-2 with Samsung/Fertil

23. Piping Fabrication , Piping Supports and Steel Structure for Polyolefin Unit with TSJ (Tecnimont

Samsung JV) /BOROUGE 3

24. ASME Coded Waste Heat Boiler (ASME Sec.1) with GASCO Habshan