CV, Experienced Instrumentation And Control Design Engineer

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Serial No: 22205

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Skills keywords: construction/ commissioning, detailed engineering, project discipline lead, proposal, technical bid evaluation, technical training

Short Bio:

I am a qualified Electrical Engineer with a vast experience in the field of Instrumentation & Control. Expertise in Detailed Design, Bid Evaluation, Construction & Commissioning. With previous experience in DCS & PLC Programming, Instrumentation Maintenance and Technical Training.
Ability to complete a project within Budget & Schedule while incorporating all the Client Requirements.
Team building and leading to achieve a common goal.

Current location:  Punjab, Pakistan - View on map

Nationality: Pakistani

Preferred Sector of Employment:  , Oil, Gas and Energy, Manufacturing and Operations

Spoken languages: english, punjabi, Urdu

Location I am interested in working: Anywhere

Qualifications

1) UNIVERSITY OF ENGINEERING & TECHNOLOGY LAHORE PAKISTAN – 1991
B.Sc. Electrical Engineering (Electronics & Communications) – 79.5% Marks

2) GOVT. SWEDISH PAKISTANI INSTITUTE OF TECHNOLOGY GUJRAT – 1984
3-Year Diploma of Associate Engineer (Electrical Technology) – 80.4% Marks

Computer Knowledge

1) Smart Plant Instrumentation (SPI)

2) Smart Plant Review (SPR) – 3D Review for PDS

3) NavisWorks for 3D Review

4) Ability to get 3D Modeling done through PDS / PDMS

5) AutoCAD (Beginner)

6) MicroStation (Beginner)

7) MS Word, Excel, Power Point

8) Visio Technical / Professional

9) Electronic Workbench 5.0

10) BASIC Language

Short Courses/Training

1) Maintenance Management Course (1991)

2) TOW Missile Flight Monitoring System (1996)

3) DOS, BASIC, AutoCAD (1997)

4) Internal Quality Audit ISO9002 (1999)

5) Plant Design System (PDS) Training (2006)

6) Business Communication with Japanese (2006)

7) Smart Plant Instrumentation (SPI) Training (2007)

8) Japanese Language Course Level 1 (2007)

9) Effective Communication Skills (2008)

10) Hay Competency Criteria (2008)

Skills

EPC PROJECTS EXECUTION

1) Proposal Engineer

2) Lead Design Engineer

3) Procurement Support

4) Field Construction Support

5) Commissioning Support

6) Technical Skill Enhancement Program

7) INDUSTRIES: Oil & Gas, Fertilizer (Ammonia, Urea, CO2 Recovery), Bulk Liquid Storage Facility

MAINTENANCE, CALIBRATION AND TROUBLE-SHOOTING

1) POLYMER & STAPLE FIBER

2) RUBBER, PVC, PU, LEATHER

CONTROL SYSTEMS KNOW-HOW

1) Emerson PROVOX Distributed Control System (DCS)

2) Emerson DeltaV Control System

3) DeltaV Smart Switches, N-Tron Media Converters, Corning FO Breakout Boxes

4) Single-Drop and Multi-Drop Modbus between DCS & MCC

5) Siemens Simatic S5 Series PLC, HMI, Distributed I/O

TEACHING / PRACTICAL TRAINING

1) Teaching Theory

2) Conducting Labs

3) Conducting Practical Training in Workshop

Career Summary

August 2013 – To – Date (1 year 6+ months)
DRAKKEN LAHORE PAKISTAN – OIL & GAS DETAILED DESIGN COMPANY

Principal Design Engineer Instrumentation & Control

1) OIL & GAS PROJECTS

a) ENI Zubair Oil Field development-IPF Iraq (ENI Iraq-b.v.)

b) Oryx Early Production Facility Iraq (EXPRO)

c) Oryx Demir Dagh Accelerated Production Facility Iraq (EXPRO)

d) Ovade-Ogharefe LPG & Propane Storage & Dispensing Terminal Nigeria (PAN OCEAN)

e) POOC OPL 275 Early Production Facility Nigeria (WEATHERFORD)

f) SCADA RTU Upgrade (ARC RESOURCES)

g) NOC-Kirkuk Oil Field – Iraq Baba WCT Facilities (BRITISH PETROLEUM)

h) DNO Tawke Central Processing Facility (DNO)

i) Stubb Creek Central Processing Facility Nigeria (UNIVERSAL / SIPEC-JOT)

2) ROLE AS A CHIEF TECHNICAL OFFICER (CTO)

a) To Evaluate Technical Skills of the Staff

b) Preparation of Training Schedules & Implementation for Technical Skill Enhancement (TSE)

c) Review/Coordinate for Preparation of Deliverable Templates

d) Preparation of Markup for New Documents

e) Resolving Technical Issues in Data Sheets, System Architecture, Panel Layouts, I/O Schematics, Typical Installation Details, etc.

f) Time Sheet Management to ensure that Man-hours charged for each document are justified.

g) Staff Appraisals

3) DETAILED ENGINEERING (OIL & GAS)

a) Integrated Control System Architecture,

b) Emerson DeltaV DCSand DeltaV SIS (Horizontal I/O Carriers, CHARMs)

c) Allen Bradley PLC (Micrologix, ControlLogix, Flex I/O)

d) Control Panel, Remote I/O Panel and JB Layouts

e) Containerized Control Room Layout (GA, Top, Front Elevation, Side Elevation)

f) AC/DC Power Distribution, JB Wiring & I/O Schematics

g) Instrument Index, I/O List, Cable Schedule,

h) Instrument Data Sheets

i) Instrument Location, Cable Tray, F&G, Grounding Layouts

j) Bulk MTO Preparation

January 2011 – To August 2013 (2 years 8 months)
DESCON INTEGRATED PROJECTS LTD. LAHORE PAKISTAN – OIL & GAS EPC COMPANY

Senior / Staff Engineer Instrumentation & Control

1) OIL & GAS EPC PROJECTS

a) SADARA Aromatics Plant (SADARA-KSA)

b) Makori Field Development Surface Facilities (MOL)

c) Bulk Liquid Chemical Storage (BLCT) (ACT-KSA)

d) Habshan Acid Gad Flare Recovery (GASCO)

e) Asphalt Blowing Unit (PARCO)

f) 340 MTPD CO2 Recovery (ENGRO Fertilizer)

g) Urea De-Bottlenecking, Granulation & CO2 Recovery (FERTIL-UAE)

h) BHP Pre-Feasibility Study of Zam-North Tie-In (BHP Billiton)

i) Jubail Chevron Petrochemical (JCP-KSA)

j) Rabigh Development Project (RABIGH-KSA)

2) PROPOSAL PREPARATION

a) Study of ITB Documents

b) Scope Clarification/Evaluation

c) Instrument BOQ Preparation

d) Evaluation of MH/Manpower

e) Incorporation of Scope, Design Basis, Assumptions and Exclusions in the Write-up

3) LEADING DETAILED DESIGN

a) Preparation of project schedule, manpower requirements & DCR

b) Ensuring incorporation of respective design codes/standards

c) Ensuring the preparation of documents as per quality check lists

d) Ensuring timely completion of a project

e) Progress Monitoring

f) Inter-Discipline Coordination / Meetings

4) ENGINEERING DELIVERABLES

a) DCS, ESD, MMS and F&G Systems Specification

b) Instrument Index (INTOOLS/Excel), System I/O List

c) 3D Modeling (Main cable Tray, Field Instruments, F&G Instruments)

d) Layouts (Instrument Location, Main Cable Tray, Main Cable and F&G Instruments)

e) Instrument Data Sheets, Wiring Diagrams, Loop Diagrams

f) Control System Block Diagram, Cause & Effect Diagram, Control Logic Diagram (for DCS & ESD Vendors)

g) Instrument Bulk MTO, Instrument Cable Schedule, Instrument Cable Specification

h) Typical Installation Standards for Field Instruments, Instrument Hook-Up Diagrams

i) Material Requisitions for Field Instruments, DCS, ESD & MMS Systems

j) Technical Bid Evaluation

k) ESD & PLC FAT

5) FIELD ENGINEER (CONSTRUCTION SUPPORT ELECTRICAL & INSTRUMENT)

a) Inspection of Field Instruments as per Packing List and Reporting Inconsistencies

b) Extending Engineering Support to Construction Contactor’s Team

c) Arranging Urgent Site Material Procurement on Demand

d) Issuance and Record keeping track of Equipment/Material utilized

6) COMMISSIONING SUPPORT (BULK LIQUID STORAGE TANK FACILITY JUBAIL – KSA) – Duration: 3 Months

a) ControlLogix based ESD System

b) Ship Loading ESD System for Commercial Port Jetty (Make: MTL)

c) Honeywell ENRAF Tank Gauging System (RADAR Level Transmitters)

d) Truck Loading System (TLS ),

e) MOV Configuration as per requirement

f) Ship Batch Controller

g) RotaMass Coriolis Flow Meters

7) COMMISSIONING SUPPORT (Urea Fertilizer – CO2 Recovery Plant’s Liquid Waste Incinerator) – Duration: 1.5 Year

a) Incinerator Skid mounted equipment check

b) Installation of Micrologix 1500 Control & HMI PanelView Plus 1000

c) Installation of MCC panels in the Control Room

d) Cable Laying between skid JBs and Panels

e) Wiring Check

f) Instrument calibration

g) Landis & Gyr BMS Control sequence checking

h) HMI Display and Touch Operation Check

i) Unfired Sequence Check

j) Fired Sequence Check

k) Interlocks & ESD Shutdown Operational Check.

March 2006 – To December 2010 (4 years 7 months)
JGC-DESCON ENGINEERING (PVT) LTD.LAHORE PAKISTAN – OIL & GAS DETAILED DESIGN COMPANY

Senior Engineer Instrumentation & Control

1) OIL & GAS PROJECTS

a) JCP Project (Jubail Chevron, Saudi Arabia)

b) Sawan-14 Wellhead Surface Development Facilities (OMV)

c) Sawan-13 Wellhead Surface Development Facilities (OMV)

d) Miano Wellheads – 8 & 10 Gas Compression PJ (OMV)

2) ENGINEERING DELIVERABLES

a) Instrument Index, I/O List (DCS, ESD and F&G), Data Sheets (Including F&G)

b) Instrument Location Layout, Cable Tray Layout, Bulk Material MTO Preparation

c) 3D Modeling (PDS): Main cable Tray, Field Instruments, F&G Instruments

d) Instrument Loop Diagrams (INTOOLS/AutoCAD)

e) CCR Wiring Layout, Typical Installation Standards for Field Instruments, Instrument Hook-Up Diagrams

f) HAZOP

Dec 1998 – March 2006 (7 years 4 months)
DEWAN SALMAN FIBER (PVT) LTD. HATTAR PAKISTAN – POLYESTER STAPLE FIBER PLANT

Assistant Manager Instrument

1) DISTRIBUTED CONTROL SYSTEMS (DCS)

a) Polymer Plant(Fisher-Rosemount PROVOX DCS, DEC Engineering/Historian Station, PROVUE Operator Consoles, External Interface Cards-EIC, Modbus)

2) PROGRAMMABLE LOGIC CONTROL (PLC)

a) Draw Line (Siemens Simatic S5-135U, ET200, COROS HMI)

b) Spininnig, PTA Conveying (S5-115U)

c) PET Chip Cutter, Baler Press(S5-100U)

d) PET Filter Cleaning (S5-95 U)

3) RELAY LOGIC CONTROL

a) BMS (Burner Management System): Konus Kessel, Dunphe, Saacke

b) Utilities Packaged Equipment: CENTAC Ingersoll-Rand Compressors, Ingersoll Rand Dryers (Refrigerant & Desiccant), Train Chillers, Nitrogen Plant (China), LUWA Air Handling Unit.

4) ADVANCED INSTRUMENTS

a) Online Polymer Viscometer

b) MicroMotion mass flow meter (liquids)

c) Schenck Rotary Mass Flow Feeder (PTA powder)

d) Berthold Gamma Ray Level Transmitter (Polymer)

e) Schmidt Control Valves with Siemens Digital Positioner

f) Drexel Brooks RF Level Transmitter & Switches

g) Automatic Calibrated Oxygen Analyzer Panel

h) Single- & Multidrop-Drop Serial Bus

5) HANDS ON EXPERIENCE

a) Fisher-Rosemount PROVOX DCS

b) System Configuration, Modification and Troubleshooting

c) Interlock Modification

d) DCS Configuration Modification /Updating for Plant Capacity Enhancement

e) Dual Fuel Burner System for Boilers and Thermal Oil Furnaces

f) Siemens Simatic-S5 PLC

g) Configuration and Troubleshooting

h) Troubleshooting Packaged Equipment (Microprocessor /Relay Logic):

i) Boilers, Compressors, Dryers, Hydraulic/Pneumatic Systems

j) Dual Fuel Burner System for Boilers and Thermal Oil Furnaces

k) Viscometer Tuning through DCS

6) CALIBRATION

a) Indicators, Transmitters (Pressure, Level, Temperature)

b) Calibration Methods: Dead Weight Tester, ModCal II, MLC Jofra, Ametek Temp Oven, HART, BRAIN

c) Control Valves

d) pH Meters using standard Buffer Solutions

7) SPARES MANAGEMENT

8) PREVENTIVE MAINTENANCE

a) Implementation as per ISO9002 requirement.

Jul 1996 – Dec 1998 (2 years 5 months)
GOVT. SWEDISH PAKISTANI INSTITUTE OF TECHNOLOGY GUJRAT PAKISTAN

Senior Instructor Electronics

1) Teaching Electronics Subjects

2) Conducting Practical Training

3) Conducting Labs

April 1995– July  1996 (1 year 3 months)
INSPECTORATE OF E& I CHAKLALA RAWALPINDI PAKISTAN

Research Officer Grade – II

1) Functional Testing of Electrical & Electronic Instruments

2) Environmental Testing (Full Load Test, Operating Temp. Range, Water Showering, Vibration Immunity)

3) Technical Evaluation and Scrutiny of Indents

4) Cataloguing of Electronic Instruments

Mar 1993 – Apr1995 (2 years 1 month)
FARUKI PULP MILLS (PVT) LTD. MANGOWAL GUJRAT PAKISTAN

Instrument Engineer

1) FOXBORO INSTRUMENTATION & SPEC 200 MODULAR CONTROL SYSTEM

2) MAINTENANCE &CALIBRATION OF FIELD INSTRUMENTS

a) Pneumatic Instruments: Transmitters, Square-Root Extractor, Single Loop Controllers, Circular and Folded Chart Recorders, Control Valves

b) Electronic Instruments: Transmitters, Controllers, I/P Converters, Positioners

c) Flow Elements: Orifice Plate, Turbine Meter, Electromagnetic Flow Meter, Vortex Flow Meters

d) Temperature Elements& Thermowells: RTDs, K-type & J-Type Thermocouples

e) Control/On-Off Valves: Diaphragm Type, Piston type, Motorized Actuators

f) Globe, Butterfly & Ball Valves

Mar 1991 – Feb 1993 (2 years)
SERVICE INDUSTRIES (PVT) LTD. GUJRAT PAKISTAN

Electronics Engineer

1) HANDS-ON EXPERIENCE OF TROUBLE-SHOOTING

a) Programmable Logic Controller (PLC): Hitachi-Japan, Schleicher-Germany

b) Electro-Hydraulic Injection Moulding Machines: Polyurethane (PU), PVC & Rubber,3D Copy Milling Machine

c) Miscellaneous: Automatic Box Strapping, Magnetic Coupler for Calender, Shoe Lasting, Automatic Shoe Eyeletting, Dielectric Heating, Vacuum Forming Machines

d) PID Single Loop Temperature Controllers

2) ACHIEVEMENTS (LONG TERM SOLUTIONS)

a) Resolved the vibration related issues of Injection Moulding Machine

b) Resolved the malfunctioning of PLC controlled PVC Injection Machine

c) Resolved malfunction of Automatic Shoe Eyeletting in summer season

d) Reduced Rubber Injection Moulding Machine’s Downtime by suggesting modification in Panel, Relocating limit switch cables, quick trouble-shooting

3) STAFF TRAINING

a) Basic Principles of Electricity

b) UnderstandingWiring Schematics

c) Understanding Motor Starters

d) Trouble-shooting Procedure