Experienced Egyptian QC Manager in Oil and Gas

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Serial No: 16158

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Skills keywords: qc engineer, qc manager, qc team leader

Short Bio:

 Over twenty four years experience in Construction and Fabrication, Plant Inspection in oil, gas and petrochemical related industries.
 Extensive experience in quality assurance, quality control, welding engineering, welding inspection and project construction.
 Proven ability to establish and manage quality systems to meet ISO 9000 and other international construction codes/standards requirements.
 Demonstrated ability to handle multi task levels of responsibilities in addition to motivate

Current location:  Egypt - View on map

Nationality: Egyptian

Preferred Sector of Employment:  Oil, Gas and Energy

Spoken languages: Arabic, english

Location I am interested in working: Anywhere

Qualifications & Certifications

Academic Attainment:
• B.Sc. in mech. Engineering, 1987 (Ain Shams University, Cairo).

ProfessionalMemberships:
• Engineering Syndicate Cairo, Egypt.

Certifications:

• AWS certified welding inspector (CWI)

• Level II According To ASNT Recommended Practice in the following methods

 Level II – Radiographic testing

 Level II – Ultrasonic testing

 Level II – Magnetic particle testing

 Level II – Liquid penetrate testing

• How to be an effective manager Alahram – Marc Center

Qualifications:

 Over twenty four years experience in Construction and Fabrication, Plant Inspection in oil, gas and petrochemical related industries.

 Extensive experience in quality assurance, quality control, welding engineering, welding inspection and project construction.

 Proven ability to establish and manage quality systems to meet ISO 9000 and other international construction codes/standards requirements.

 Demonstrated ability to handle multi task levels of responsibilities in addition to motivate, direct and supervise others to achieve desired targets.

 Experience with ASME, API, NBIC, NACE, TEMA, AWS D1.1, ANSI B31.3, ANSI B31.4, ANSI B31.8

 Good managerial, leadership, organizational and problem-solving skills

Career Summary

June, 2010., till Now.
UGDC, United Gas Derivatives Company, Port Said, Egypt.

The United Gas Derivatives Company (UGDC) is a joint stock company comprising BP Global Investments Limited (BP) , Eni International B.V. (Eni) and the Egyptian Natural Gas Company (GASCO). UGDC activity is to implement and operate a facility for deep cut extraction and fractionation of natural gas liquids (NGL) including storage, marine loading and pipelines as well as marketing and selling NGL products.

Quality Control Team Leader.

Responsibilities included:

 Check the procurement processes to ensure the quality of materials or manufactured products and to ensure that they are purchased from qualified & approved suppliers and that these are fully traceable when delivered.

 Plan and manage the quality controls during design, procurement, fabrication, construction, installation, mechanical completion, pre-commissioning and handover processes, ensuring that the applied processes produce the planned results,

 Ensure that all contractor construction equipment, machines, inspection & measuring tools are suitable, calibrated, validated and maintained.

 Control & review all final documents, records & dossiers, and to ensure that it is match with specifications & quality requirements.

Oct., 2009 till May, 2010.
LEAD, Contracting & Trading Co.

Lead is an oil & Gas Construction Contractor, Qualified and Authorized with ISO 9001, ISO 14001 Certificates, for the Fabrication & Erection Works of Pipelines, Oil & Gas Plants,

Project: GNL 3Z, Gas Liquefying Plant, Arizo, Oran, Algeria

Lead Scope; construction & erection of Utilities areas, offsite facilities including mech., painting, E&I works

Project Quality Control / Quality Assurance Manager

Apr., 2009 till Sep., 2009
Gulf of Sues Petroleum Company (GUPCO).
Ha’py gas plant (GUPCO-Port-Saed, Egypt)
New Dropped Object Deck, Akhen Offshore Platform

Project Quality Control Manager (Client Representative).

2009 till March, 2009
NevrSel Industrial Construction Co.
NeverSell is a construction & maintenance co. works in the field of Oil, Gas, Chemical & Petrochemical construction & maintenance.
PETROJET, Ethylene & VCM Spherical Tanks, construction of four spherical tanks (5000 m3, thickness 45mm & 78mm)
Owner: TCI Sanmar Chemicals, Port Said, Egypt.

Project Quality Control Manager.

Sep, 2008 till Dec. 2008
Egyptian Maintenance Co. (EMC)
EMC is a maintenance and modification service provider to major oil, gas and petrochemical companies, pipeline and refinery operators and contractors all over Egypt
Muzhil Project, Owner: the National Petroleum Company (NPC), the upstream division of Citadel Capital’s oil and gas business Offshore platform & facilities, fabrication & construction, offshore & onshore pipeline construction, onshore oil plant facilities construction.

Project Quality Control Manager.

May, 2008 till August. 2008
ARESCO, ASEC – ARESCO for Manufacturing and Industrial Projects
ARESCO Workshop At Tebin – Cairo, Is Qualified And Authorized With ASME Stamps [U- Stamp, S- Stamp, PP- Stamp, R- Stamp] And ISO 9001, ISO 14001 Certificates, For The Fabrication And Repair Work Of Cement Plants, Petroleum, Petrochemical & Industrial Equipment (Pressure Vessels, Refining Towers, Heat Exchangers, Reactors And Furnaces)

Workshop Quality Control Manager.

Jan., 2008 till Apr., 2008
Gulf of Sues Petroleum Company (GUPCO).
Ha’py gas plant (GUPCO-Port-Saed, Egypt)
Extension of Ha’py gas plant, low temperature separator Project (LTS)

Q.C. Engineer (Client Representative)

Responsibilities included

 Reviewed QCP, ITP, Method Statements, Procedures, WPS & Welder Qualification

 Reviewed ISO, Spool fabrication drawings, Weld Map, NDE matrix

 Inspected various materials such as C-Mn Steels, LTCS, Cr-Mo, Stainless Steels etc to drawings and applicable standards

 Inspected Consumables, their package, handling and storage and reviewed batch test results

 Reviewed calibration of welding machines, baking and holding ovens quivers, and inspection tools

 Inspected Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required

 Monitored in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements, post heating

 Inspected root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible

 Witnessed in-process NDE wherever applicable

 Conducted Weld visual inspection and reviewed daily welding reports

 Requested applicable NDE, PMI and post weld heat treatments

 Reviewed NDE results and PWHT charts

 Monitored Welder Performance, Repair Rate, Penalties etc

 Tracked repair joints, monitored repair marking, excavation, NDE and re-welding

 Documented and reviewed spool control sheets before final clearance

 Coordinated with Main Contractor inspectors and Client Inspectors

 Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness

 Review of Test Packages and Hydro Test Witness.

Mar., 2005 till Dec., 2007
Abu Dhabi Gas Liquefaction Co. Ltd. (ADGAS).Das Island, Abu Dhabi, UAE

LNG Plant.Plant Inspection Engineer

Responsibilities included:

 Oversee quality assurance of procured plant and equipment including verification that fabrication and commissioning data comply with approved design conditions and registration in accordance with Statutory Regulations (BP RP 32, ASME, API Codes).

 Inspect and assess the condition of LNG Plant and equipment at the required frequency, in accordance with the Company’s code of plant inspection, and comply written reports on the findings and recommendations, put in repair recommendations to user Departments.

 Maintain adequate records on the condition of plant and equipment for comparison purposes over extended periods, to provide a reliable basis for a prediction of safe working life, and advise equipment usage for specific periods.

 Advise and recommend required repairs or replacements to defective plant and equipment and carry out further inspections after repair work to ensure conformity to approved standards and codes.

 Check and approve modifications to plant and equipment in accordance with the Company’s procedures for such work.

 Draw up work specification for contracted inspection services and non-destructive testing services and interprets and analysis the results obtained.

 Conduct qualification tests and codes Welders for all types of welding.

 Provide a Workshop inspection service for overhaul of pressure safety valves, pipe work fabrication, etc. including hardness testing, crack detection and radiographic examinations as quality control.

 Carry out other related duties, such as keeping abreast of new technical methods of inspection, especially in the field of non-destructive testing, etc.

 Radiographic examination of valves, mechanical equipment and piping, furnace tubes to determine serviceability, malfunction, plugging, etc

 Set up and co-ordinate with Plant for implementing and maintaining health and safety regulations applicable to use Radio active material.

Nov.,1997 till Feb., 2005.
PETROJET, Central Workshop:

Sr. Inspection & QC Eng

Petrojet Central Workshop At Kattamia – Cairo, Is Qualified And Authorized With ASME Stamps [U- Stamp, U2- Stamp, S- Stamp, PP- Stamp, R- Stamp] And ISO 9001, ISO 14001 Certificates, For The Fabrication And Repair Work Of Petroleum, Petrochemical & Industrial Equipment (Pressure Vessels, Refining Towers, Heat Exchangers, Reactors And Furnaces)

Responsibilities included:

 Deputy of QC/QC Executive General Manager

 Ensure that fabrication work, field assembly, repair work are performed within Central Workshop and site at all time is comply with the requirements of project contract, applicable specifications & applicable code

 Prepare and maintain quality system to qualify and authorize Central Workshop with ASME Stamps [U- Stamp, U2- Stamp, S- Stamp, PP- Stamp, R- Stamp] and ISO 9001, ISO 14001 Certificates, for the Fabrication of Petroleum, Petrochemical & Industrial Equipment.

 Revision, approval, distribution and implementation of Quality Control Manual and control the same.

 Preparation of revisions to Quality Control procedures and submission of the same to the Authorized Inspector for his acceptance prior to inclusion or implementation

 Study contracts, data sheets & client specifications and their requirements

 Study drawings, review and approval of Inspection & Test Plan, NDE procedures, heat treatment procedures, hydrotest procedures and welding documents (welding maps, WPS’s, PQR’s & WPQ’s) for fabricated equipments.

 For repair & Alteration works Study drawings, review and approval of Inspection & welding documents required for repair works according to NBIC

 Resolution of Nonconformities.

 Performance of required inspection, examination and / or tests and supervise that done by Quality Control personnel and signifying completion of the inspections, examination and tests and acceptance of production function by signing or initialing the space provided on the Inspection & test Plan.

 Approval of Non Destructive Examination procedures, Written Practice for qualification and certification of Non Destructive Examination Personnel for Radiography Test, Ultrasonic Test, Magnetic Test, Penetrant Test and execution of required Non Destructive Examination through qualified and certified personnel

Major Projects Have Been executed In Central Workshop During Nov., l997 till now

• Egypt, Ennpi / United Gas Derivatives Co. (UGDC), NGL Process Plant, Port Saaid, 2 Stainless Steel columns, 2 Carbon Steel columns, 3 Bullets (C.S & S.S)., 20 Pressure Vessels (C.S & S.S), 3 Heat Exch. (C.S & S.S) & 2 Pig Launcher & Receiver Traps

• Prosernat / Ennpi / United Gas Derivatives Co. (UGDC), NGL Process Plant, Port Saaid, 11 Pressure Vessels, Filters & 9 piping Skids

• Ocean / East Zait Petroleum Co. (Zeitco), East Zait Field Development, 1 Production Manifold Skid, 4 Chemical Skid [ Stainless Steel] & 4 Launcher & Receiver Pig Traps

• Bechtel International, Inc. / Egyptian LNG. (ELNG), Egyptian LNG. Project – Train 1, 12 Pressure Vessels

• Bechtel International, Inc. / Egyptian LNG. (ELNG), Egyptian LNG. Project – Train 2, 12 Pressure Vessels

• Ennpi / ASORC, ASORC New CDU Plant, 4 Columns, 5 Pressure Vessels, 5 Chemical Tanks , 34 Heat Exch. & 2 Air Coolers

• Enppi / Furat Petroleum Co., Al, Furat Tanak Omar VRU Tank water Injectioin, Syria, 7 Pressure Vessels (Duplex & stainless material) & 6 Pressure Vessels (C.S.)

• Qarun Petroleum Co (QPC), Qarun Oil Storage Tanks, 8 Storage Tanks (1000 BBLS)

• Bechtel International, Inc. / Enppi / Brullus Gas Co, Scarab Saffron Development Project, 13 Pressure Vessels, 2 Heat Exch., 4 Corrosion Inhibitor /Methanol Skids & 2 30″ Launcher & Receiver Traps

• Sirtic Nigi / Bechtel International, Inc. /Enppi / Brullus Gas Co, Scarab Saffron Development Project Siluca Jel Package, 12 Pressure Vessels , Filters & 6 Skid

• GUPCO, West Akhen Platform Project , 2 Pipe.Line. Pigs Launcher & Receiver Traps 18”& 8”, 2 Open Drain Collection / Diesel Skids, 1 Well Manifold Skid, Production Separator Package, 1 Condensate Receiver / Pump Skid

• Enppi / GUPCO, ESMA –8 Development Project, Methanol Injection Skid, Production Separator Skid, Corrosion Inhibitor Skid, 2 Pig Launcher / Receiver Traps

• Amerya Petroleum Refining Co (APRCO), Hot Oil Package, 360 ton Hot Oil Fired Heater (F-101)

• Fanpetco, Offshore Separation & Metering Package, Production Separation Skid

• Enppi / Rashpetco, Rozzeta Field Devolvement Project, 2 Offshore Production Test Separator Pck., Offshore Utilities Package, Onshore Utilities Package, 2 Condensate Pipeline Launcher & Receiver Traps, Gas Pipeline 24″ Launcher & Receiver Traps, Condensate Stabilizing Package, Inlet Separator Package

• Enppi / Gasco, Western Desert Gas Complex, 10 A. Coolers, 28 Heat Exch., 14 Pressure Vessels, 5 Tower

• Samsung / KPC, Western Desert Gas Devolvement Project, 8 H. Ex., 49 Pressure Vessels, 2 Tower

• Enppi / AGIP / GUPCO, HA’PY Field Devolvement Project, Slug Catcher (36″); Headers Manifold & 3 Skids

• AGIP / Enppi / Petrobel, ElTemsah Field Devolvement Project, Slug Catcher (42″); Headers Manifold & Skids

Nov., 1991 -1997
PETROJET, Central Workshop

QA & QC Eng.

Responsibilities included

 Materials dimension and visual check before processing and classification check against dwg’s and mil test certificates

 Check marking & cutting processes for materials

 Reviewed assembly sequences and joints fit-up prior welding against dwg’s and WPS.

 Controlled the application of welding procedures and welders’ performance during production welding

 Reviewed machining processes & assembly sequences for Heat Exchangers Tube Bundle according to TEMA code & client specifications

 Prepare non-conformance reports and liaison with other departments (Tech. Off., Welding Eng., Mat. Eng., ..) for disposal and approved from client & A. I.

 Inspection of welds with NDT, issued reports according to construction cod and client specifications.

 Arranging and witness the heat treatment processing for equipments

 Hydrotest arranging and witness.

 Prepare Manufacturing Data Book for every equipment

 Inspection for Repair & Alteration works in plant or workshop according to NBIC and issue Repair Data Reports

Major Projects I Had executed In Central Workshop During Nov.,1991 to, August 1997

AGIP / Enppi / Petrobel, El, Temsah Field Devolvement Project, Slug Catcher (42″); Headers Manifold

& Skids

QPC, Qarun Field Development, 3 Air Coolers, 2 Columns, 6 Skids (Oily Water Separator Skid, Oil Production Skid & Test Manifold Skid)

Enppi / APRCO, Dewaxing Plant , 5 Columns, 8 Pressure Vessels

Enppi / EGPC, LPG Gas Plant Trans Gulf, 2 Heat Exch., 12 Pressure Vessels, 2 Deethanizer Colum

APRCO, Amerya Refinery extension, Crude Oil Fired Heaters (F-301)

N.P.C, Process Plant Extension, 1 Main Fractionators (C-6)

N.P.C, Process Plant Extension, 1 Main Fractionator Column (20-C-2)

Enppi / APPC, Alex. Lube Oil Plant, 8 Pressure Vessels

IMS /Enppi /APPC, 17 Pressure Vessels

N.P.C, Process Plant Extension, 2 Crude Oil Fired Heaters (CD-1, CD-2)

Enppi / EGPC, L.P.G. Amerya Gas Plant, 12 Pressure Vessels

N.P.C, Process Plant Extension, 3 Gas Oil Condenser (W-3)

N.P.C, Process Plant Extension, Naphta Fired Heaters (10-H-2), Crude Oil Fired Heaters (10-H-1)

N.P.C, Asphalt Plant, 6 Heat Exch., 6 Pressure Vessels, 1 Vacuum Column

N.P.C, Energy Conservation Plant, 20 Heat Exch., 6 Pressure Vessels

Some Of Repair Works I Have executed In Central Workshop:

• KPC, El Salam Field, 3 Phase Separator Skid, Build up by welding for corroded areas in the shell of separator

• Hanjung, Ayoun Mosua Power Station, High Pressure Heater HP-6, Replacement of damaged nozzles and external att.

• Enppi / GPC, Ras Backer Heat Exchangers & Tubes Bundles (6 Items), Build up by welding for corroded areas in the shell of Heat Exchangers & Bundles Tubes Replacement

• Petrogas, L.P.G. Mobil Tank (8 Items), Replacement of damaged in the shell, nozzles, Internal and external att.

• Halliburton, Chemical Movable Tank, Replacement of corroded nozzles

Jan. , 1990 – March 199
PETOJET, Nitrates Fertilizers Plant 2300 ton/day. (Abu Qir II) project
Client: Abu Qir Fertilizer Co.

QA & QC Eng.

Responsibilities included:

 Supervising QC works of Nitric Acid area

 Dimension check and visual inspection for installation of stationary and rotary equipment

 Supervising QC works fabrication and erection of process piping

March,1991 p to Nov., 1991
PETROJET, Gas pipeline l6″ – l4 km Abu Kgradik – Kttamia pipeline, project

Client: Petroleum Pipe Lines Co.

QA & QC Eng

April, 1989 to Jan, 1990:
L.P.G., l0″, 30 km Hyckstep – Kttamia pipeline project
Client: Petroleum Pipe Lines Co.

QA & QC Eng

Responsibilities included:

 Welder and Welding operator testing and qualification.

 Arranging Welding procedure specification consequence qualification records.

 Arranging N.D.T. procedures.

 Arranging and witness the heat treatment processing

 Material classifying and check for incoming one

 Reviewed assembly sequences and joints fit-up prior welding.

 Controlled the application of welding procedures and welders’ performance during production welding.

 Interpreted radiographic films, evaluated defects against acceptance criteria and issued reports.

 Inspection of welds with Ultrasonic Testing method and issued reports.

 Hydrotest arranging and witness.

July, 1988 to March 19089
Eqyptian Plant(Factory 200)

Manufacturing Engineer.

Responsibilities included:

 Review of design drawings for tanks (army vehicle) components and the operation sheets of assembly and disassembly sequence of tanks.

 Preparation of specifications and selection the necessary tools for assembly and disassembly operations of tanks.

Oct., 1987 to May, 1988
Al Alamia Computer Co:

Sales Engineer.