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Commissioning Lead Engineer

I am currently available for work
Serial No: 37601
(27/06/1979, male)
List top 5 skills: Commissioning Lead
Qualifications and Skills:

MBA
BTech

Previous Employment Details:

ZADCO - Lead Commissioning Engineer
ZADCO - Commissioning Engineer
OMV SEREPT - Commissioning Engineer/Procedure writer

Current location: 

Abudhabi - View on map

Preferred Sector of Employment: 

Oil, Gas and Energy

Spoken languages: 

english, Hindi, Tamil

Locations I am interested in working:

Anywhere



Summary:

17+ years’ rich experience in Project Management ~ Pre Commissioning, Commissioning ~ Start Up (Oil, Gas & Power Plant).

An accomplished Commissioning Professional with invaluable techno-commercial contribution in managing different important Pre commissioning, Commissioning, Start up ,Operation,Excellent man & time management, Leadership skills ,Procedures,As Build Drawings and using the IT tracking tools WINPCS,ICAPS OPERCOM of Oil & gas process /utilities & Power plant

 

Education:

  •  MBA – presently I am doing from 2015
  • B.Tech (Mech.) – 2012
  • Post Diploma in Thermal power plant engineering – NPTI (Govt. of India) – 2002
  • Diploma in Electrical & Electronics engineering – 1999

 

Work History:

 

Experience: ZADCO- TANK 7 PROJECT – WORLEY PARSONS ABUDHABI

09/2015 – Till date Commissioning & Completion Engineer (ZADCO-PMC)

 

• Actively participate in the established Health, Environment & Safety Management programs. Ensure all personnel are properly trained and observe all HES policies and regulations.

• Participation in the review of P&IDs and control strategies in view of start-up and safe operation of Gas plants.

• Reviewing and commenting on pre commissioning & commissioning procedures ,operation manuals and start-up procedures

• Responsible for the incorporation of all the activities into the integrated commissioning plan

• Manage commissioning team on daily deliverable

• Site Responsible for pre-commissioning & commissioning and operational testing of all systems & sub system

• Verify the systems & sub systems are mechanically complete.

• Commissioning and start-up of equipment leading to a safe and stable operation of process plants.

• Responsible for the mobilization of specialist vendor personnel as required

• Responsible for implementation of flawless project delivery associated with commissioning.

• Responsible for delivering commissioning objectives on time and within budget

• Responsible for pre-acceptance inspection of turnover systems from contractor.

• Involve Daily commissioning meeting ,

• Development of pre-commissioning & commissioning list for populating of the commissioning IT tracking tool with engineering data.

 

Experience: SEREPT – OMV GROUP ASHTART REVAMPING OFFSHORE PROJECT – TUNISIA

10/2013 – 11/2014 Commissioning engineer /Procedure writer

• preparation of precommissioning/commissioning procedures and reporting tools (including technical database when applicable, planning, punch list control).

• manage the execution of commissioning to achieve maximum productivity, minimize cost and achieve smooth hand over.

• co-ordinate with other project entities/existing facilities.

• To supervise the reporting of commissioning execution to ensure that all technical, contractual and cost information is properly recorded, collected and available for inspection/reference as required by law regulations and company policies.

• To supervise the schedule of commissioning in order to reach the planned end date

• To develop a strategy in order to minimize offshore commissioning and minimize lost time due to interfaces.

• Responsible for the review and the approval of the various commissioning preparation tasks to be performed by the Contractor work repartition , priorities, resources, schedule, coordination of the preparation team

• Review and approve the commissioning management procedures (hand over, interfaces, punch list, internal organisation

• Review and approve the commissioning dossiers prepared by the Contractor (including database populating and operational test procedures writing).

• Coordinate activities of the Company commissioning supervision team (system engineers, discipline supervisors, planning / punch list controller).

• Responsible for the overall safety of commissioning activities

• Countersign all precommissioning dossiers at Ready For Commissioning (RFC) status

• To promote HSE behaviour within the commissioning activities and verifies that HSE procedures are implemented by commissioning team.

• Indicate whether the work can be safely executed under the circumstances that coinciding events take place in vicinity of the work location, which may add risk. Propose segregation in time or place to eliminate the risk identified (“SIMOPS”)

• Contribute to the development of the required overall progress monitoring tools for the commissioning and start up phase and provide timely information of progress to the CSU Manager/ Lead.

• Cooperate and support the Operations team in the execution of Start-up activities

 

 

Experience: JGC – IGD HABSAN 5 NGL PROCESS PLANT GASCO PROJECT –ABUDHABI

01/2013 –05 /2013 Pre commissioning and Commissioning Engineer

 

• Perform technical tasks assigned by Commissioning Leader; preparation of the pre-commissioning, commissioning and start up activities.

• Interface with engineering disciplines, licensors, vendors and subcontractors.

• Prepare the commissioning requirements related to HSE or review the same with the HSE department as well as address safety aspects in all procedures and documents regarding commissioning.

• Participate Prepare the pre-commissioning, commissioning, start up and test run execution plans with the assistance of the Commissioning Leader.

• Raise Permit to Work (PTW) request form and implement the prescribed control measures.

• Involving in the review of test run (performance test) procedures and the operating manuals prepared by the Project Process Leader.

• Assist Procurement and Subcontracting Department in the definition of subcontractor’s scope of work.

• Involve Daily meeting for commissioning and operation activities development.

 

Experience: TECHNIP – ASAB 3 GASCO PROJECT –ABUDHABI

05/2012 – 06/2012 Pre commissioning and Commissioning Engineer

 

• Attend and participate in all tool box talks.

• Ensure all mandatory and planned site inspections have taken place prior to task commencing.

• Review risk assessments and method statements for task/work scope.

• Report any unsafe act or unsafe conditions in the area in line with the HSE procedure.

• Perform activities on commissioning and testing of all construction projects carried out by construction department in accordance with procedures, standards and other guidelines for commissioning work ensure duly start-up.

• Ensure ongoing good housekeeping of the work site. Ensure site is left in a clean, tidy and safe manner for hand-over to operations on completion of the work.

• Attend initial first issue Permit to Work (PTW) meeting. And raise Permit to Work (PTW) request form and implement the prescribed control measures.

 

Experience: DOHA CONSTRUCTION COMPANY – DOLPHIN COMMON SULPHUR PROJECT –QATAR

07/2011 – 12/2011 Commissioning Engineer

 

• Preparation of plant system and sub-system subdivision, identification and generation of marked-up P&ID’s.

• Preparation of pre-commissioning, commissioning and start-up procedures / manuals and execution plan, start-up schedule

• Preparation of scope of work for commissioning sub-contracts and for specific commissioning operations like pipeline cleaning, commissioning etc.

• Review of vendor’s installation, operation and maintenance manuals.

• Prepare Job safety Analysis for commissioning activities. Conduct toolbox talks with work force.

• Check for system completeness and endorse Ready for Commissioning certificates. Prepare punch lists for equipment and systems.

• Raise Permit to Work (PTW) request form and implement the prescribed control measures.

• Supervise Technicians, Equipment Vendor’s representative and other support trades labor during pre-commissioning and commissioning activities.

• Perform and supervise Commissioning Testing as defined in Commissioning Test Procedures.

• Review equipment vendor’s spare parts lists and maintenance routines

• Indicate whether the work can be safely executed under the circumstances that coinciding events take place in vicinity of the work location, which may add risk. Propose segregation in time or place to eliminate the risk identified (“SIMOPS”)

• Outline and preparation of pre-commissioning and commissioning dossiers.

• Preparation of proposal inputs on pre-commissioning, commissioning and start-up.

• Supervision and execution of pre-commissioning, commissioning and start-up activities as per plan and schedule.

• Coordination for arranging necessary materials, special tools, consumables for commissioning and start-up.

• Development of pre-commissioning & commissioning list for populating of the commissioning IT tracking tool (ICAPS OPERCOM) with engineering data.

 

Experience: JAPAN GAS CORPRATION – NATIONAL CHEVRON PHILLIPS PROJECT –KSA

02/2011 – 06/2011 Pre commissioning Engineer

 

• Mechanical oversight: flushing / blowing the piping and equipment. Supervise the alignments, mechanical revision and vibration tests.

• Verify that the pre-commissioning, commissioning and start up requirements are accounted for into engineering documents

• Supervise the preparation of the pre-commissioning, commissioning, and handing over site activities in accordance with the relevant procedures

• Support the Pre Commissioning Superintendent for the aspects falling within his area of responsibility

• Ensure the application of the HSE Manual for the activities falling within his sphere of responsibility

• Ensure the issue of work progress reports.

• Raise Permit to Work (PTW) request form and implement the prescribed control measures.

 

Experience: TECHNIP – ABU DHABI GAS OAG1 OFF SHORE SOUR GAS PROJECT

01/2010 – 06/2010 Pre commissioning and Commissioning Engineer

 

• Supervision and coordination of the Commissioning personnel (including Vendor specialists) during Commissioning

• Perform / supervise all commissioning activities (OTP execution, N2 high pressure Leak Test, Chemical loading, chemical cleaning etc…)

• Ensure all Commissioning execution activities are carried out safely and in accordance with the project HSE plan and in line with associated Commissioning JSA

• Ensure that Commissioning and start up are carried out in accordance with Basis of Design, Company HSE and quality standards and relevant codes and specifications, and that reliability and operability are given priority

• Contributor to HAZOP, and other safety, operations reviews

• Contributor the daily commissioning meeting ,Scheduling site commissioning works ( planning , implementation and monitoring)

• Assist commissioning support contractors in meeting objectives, to ensure that overall project schedule milestones are achieved

• Involve Commissioning activities performed / conducted in SIMOPS

• Ensure safe execution of all commissioning activities through the application of the work permit procedure & Sign / Approve work permits.

• Involve Regular Commissioning PTW Meeting.

• Development of pre-commissioning & commissioning list for populating of the commissioning IT tracking tool (Win PCS) with engineering data.

 

Experience: TECHNIP – RGX project – Qatar

02/2009 – 11/2009 Pre commissioning Engineer

 

• Preparing & executing the pre-commissioning activities as per procedures for flushing, blowing, lube oil systems flushing, chemical cleaning/pickling of process lines of compressors, leak test, Inerting, etc. accordingly with client standards and comments; submitted to review, comments and approval to Comm. Manager and client organization; Reinstatement procedure for system.

• Supervised pre-commissioning work forces team in execution and achieving system completion status.

• Follow-up with awarded subcontractor (day to day), review of pre-commissioning subcontractor procedures, specific equipment design, as-built documentation and ensure that compliance with the required scope of work and specifications.

• Tracking, checking of activities progress; analyzing of delayed activities and finding new solution, with team members and subcontractor personnel, to improve activities progress,

• Involved with QA&QC, inspection departments of company and client for inspection, testing and signing off of vessels, motors, pumps, compressors pre-commissioning forms.

• Provide routine reporting on pre commissioning activities, including immediate reporting of urgent issues.

• Prioritization of works requested by various applicants and instruct proper timing of the works as per pre Commissioning Schedule & Progress on area basis ,

• Ensure that the transition from construction to operations is carried out in accordance with all relevant procedures and guidelines and in line with the project safety and operational objectives.

• Co-ordinate with Operations team to meet their requirements of Plant operability, plant start up, pre-commissioning, commissioning, start up and safe operations.

 

Experience: JGC –SOUTH PARS GAS project Phase 6, 7, 8 – IRAN

08/2006 – 11/2008 Utilities Pre commissioning, commissioning, DCS operation Lead Supervisor

 

• Planning and scheduling of activities in collaboration with commissioning subcontractor designated personnel, estimation of manpower, equipments and materials necessary for each activity.

• Checking of materials, chemicals inventory for pre commissioning and commissioning activities and spare parts from equipment suppliers and vendors,

• Tracking, checking of activities progress; analyzing of delayed activities and finding new solution, with team members and subcontractor personnel, to improve activities progress,

• Involved with QA&QC, inspection departments of company and client for inspection, testing and signing off of vessels, motors, pumps, compressors pre-commissioning and commissioning forms;

• Participate with client organization to obtain final acceptance of ready of start-up from local authorities of systems such as Boiler, Desalination, De-mineralized plant, Nitrogen, Fire fighting, sewer, portable water systems.

• Develop database of punch item for commissioning department; update and tacking of it; forwarding of items to Punch List Coordinator for integration in Project Punch System,

• Assure technical assistance for commissioning and start-up of units on request of client operation group.

 

Experience: ALSTOM POWER BOILERS – GMDC POWER PROJECT (2*125MW) CFBC Boiler Gujarat

05/2005 – 07/2006 Commissioning Engineer

 

• Overall responsible for commissioning and controlling operational activities of 405 tons, 538 deg C and 2*125 MW CFBC Boiler and auxiliaries.

• Formulated plans for sequence checking & implementation for boiler equipments and BMS logic function check.

• Interfaced and coordinated with DCS engineer for implementing closed loops and tuning of auto loops.

• Well acquainted with ABB Symphony Harmony and ABB Symphony melody DCS System.

• Devised effective strategies for commissioning and Operation of AFBC boiler, turbine, generator and other electrical systems, including the unit cold start up, synchronization and full load operation both in desk and local.

• Recognized as Signing Authority for Safety permits i.e. hot work, cold work and Vessel entry remits.

• Fully accountable for commissioning DCS readiness in conjunction with DCS installation/start-up experts, followed control/instrumentation loops with databases concept.

• Led & guided the team in ensuring compliance to all Safety norms to minimize/achieve ZERO accidents through appropriate fire protection system & safety equipments.

• Structured annual operational budget and implemented control measures to contain expenses within defined limits.

• Reduced the consumable cost of maintenance by emphasis on preventive/predictive maintenance.

 

Experience: TYCO HOFFINCON Grasim Cement Industries power project

05/2005 – 07/2005 Operation in charge

 

• Operation and maintenance activities of12 MW AFBC Boiler and auxiliaries.

• Formulated plans for sequence checking & implementation for boiler equipments and BMS logic function check.

• Interfaced and coordinated with DCS engineer for implementing closed loops and tuning of auto loops.

• Well acquainted with DCS System.

• Devised effective strategies for commissioning and Operation of AFBC boiler, turbine, generator and other systems, including the unit cold start up, synchronization and full load operation both in desk and local.

• Recognized as Signing Authority for Safety permits i.e. hot work, cold work and Vessel entry permits.

 

Experience: AURO ENERGY LTD, (GROUP OF AROORAN SUGARS)

05/1999 – 03/2005 DCS & Field (Jr. ENGINEER)

 

• Responsibility of controlling operation & maintenance cogeneration power plant having 1 no “IJT” Boiler of 70TPH at 42 Kg/Sq.

• Handled “SHIN NIPPON” Turbo Generator of 16.2 MW and its auxiliaries with DCS (Freelance 2000).

• Drove initiatives for providing steam to sugar plant for sugar process and stem condensate using boiler.

• Geared the activities for maintenance of pumps, compressors, material handling equipments, Involving boiler maintenance and auxiliaries

• Coordinated successfully with Tamilnadu electrical Board and Power plant synchronize with grid.

• Recognized as active member of safety committee.

• Pioneer in preparing AMC for the machines and maintaining its database.

• Minimized performance bottlenecks for achieving high productivity with optimization of men, material & machine.

• Meticulously implemented safety/environment systems/procedures with periodic reviews.

 

Training:

 

  • BOSITE (Basic Offshore Safety Induction & Emergencey Training) March 2014
  • PTW Training, Confined space supervisor Training, LOTO Training, H2S,
  • Power plant training – 2002

 

Software:

Ms Office word, Excel, Power point,