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CV, Construction or Agricultural Machinery Service Engineer

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Serial No: 15440

List top 5 skills: hydraulics
Short Bio:

A Hydraulics Design, Service & sales Engineer with 20 years with seasoned hands-on Technical Professional with extensive experience in executing leading Mechanical, Hydraulics and Electrical design efforts through entire product development Cycle & production. Highly developed skills on design and Analysis, designed entire marine on board systems, Vehicle systems and installation, commissioning and worked on the high impact project with documented success

Current location: 

Sharjah, United Arab Emirates - View on map

Nationality: 

Indian

Spoken languages: 

english

Locations I am interested in working:

Anywhere



CAREER HISTORY

Dec 2013 – present _ Dubai Dry Docks , Dubai

Senior Hydraulic Engineer ship repair

Responsibilities

 Lead on all hydraulic repair for ship repair : Senior hydraulic engineer for all the ship repair activities on vessel in the yard and offshore programs

 Deck machinery overhauling : Overhauling all deck machineries like anchor windlass, mooring winches, deck cranes, deck stand valves, cargo hold hatch covers,

 Propulsion system trouble shooting and overhauling : Trouble shooting and rectification of propulsion systems including, cpp, azimuth thrusters, tunnel thrusters, water jet propulsion . Assistance to rudder and propeller for overhauling of system, CPP pitch calibration , Hydraulic and pneumatic system trouble shooting and rectification

 Cargo & ballast system overhauling and testing : Overhauling of cargo ballast system, tubing , flushing, pressure testing, timing adjustment, installation of butterfly valves and actuators, electrical and hydraulic trouble shooting and rectification

 Overhauling and testing of hydraulic pump & motors : Overhauling and testing of all hydraulic pump motors for deck machinery , propulsion , cargo and ballast control, hatch cover system etc.

 Overhauling of hydraulic motor for deck machinery : overhauling & testing of radial piston motor staffa, kayaba, mitsubshi and high flow low pressure vane motor of rolls Royce, Hatlapa, Norwinch are used for deck machineries

 Yard machineries overhauling and testing: Overhauling of industrial machineries like press machine, bending machine, shearing machines, and dock arm system, cherry picker, crawler cranes, yard cranes, floating docks, and all yard utilities machineries

Trouble shooting, commissioning, overhauling of all type of construction and agricultural machineries like concrete pump, dump truck, wheel loader, truck mounted cranes, backhoe loader of JCB, Caterpillar, Komatsu, Tadano, Leibherr, soilmech, Danfoss

 Piping/Tubing works : In-charge for all the tubing/piping works related to the hydraulic system , flushing & pressure testing of the system.

 Attend the offshore jobs for hydraulics and mechanical : Attend all offshore jobs for hydraulic, mechanical, pneumatic and related electrical system

 Trouble shooting & Servicing of cargo cranes : Trouble shooting , rectification and servicing of cargo cranes, hugglands Macgregor, IHI high and low pressure cranes, tsuji& Mitsubishi cranes, Oriental deck cranes, Macgregor , TTS deck cranes, Lifeboat and rescue boat davits,

 Overall in-charge : overall in charge for Identification, trouble shooting, rectification and all hydraulic and related mechanical works on vessel in the yard

Nov 2012 – Dec 2013 Present – United Arab Shipping , Dubai- Senior Service Engineer & Technical Advisor for Hydraulics Automation system

( A fleet owner with 100 container vessels and general cargo carrier operating globally,)

Main responsibilities,

 Technical Management on Erection and commissioning, Trouble shooting, repair and overhaul of Marine propulsion Azimuth Thrusters, Tunnel Thrusters, Controllable Pitch propellers, water jet propulsion ,Dynamic positioning system , Hydraulics and pneumatic & Electrical automation systems fitted onboard vessel ( various brands, Denison, Hugglands, Parker, Rexroth, Moog, Integrated& sun, Kawasaki, Eaton etc)

 Technical Management on calculation &Selection of Marine Propulsion system packages, Estimation and calculation selection of components for propulsion power and making of system’s operation and preparation service manuals and preparing design/installation/commissioning technical and commercial reports for its own purposes.

 Technical Management on Design & Calculation of hydraulic/Pneumatic flow and pressure, selection of system control valves, Pumps & motors , Design of servo/proportional hydraulics circuit and selection servo and proportional valves and valve drivers, Design and construction of hydraulic power packs, design construction of hydraulic cylinder selection and installation of tubes for hydraulic and pneumatic system and commissioning of systems (Overhaul/repair and trouble shooting )for industrial , marine and off shore facilities.

 Technical Management on in Erection, Commissioning, Repair, & trouble shooting on marine electrical and automation systems. Programming, commissioning, repair of Siemens PLC .(with limited knowledge in PLC)

 Overhauling of Hydraulics and automation system , Support technically for onboard staff and workshop staff to avoid delay in operation and business, Carry out timely repair of vessel by planning and executing limited staff and resources, Carry out trails of vessel pre and post repair occasions, Carry out all technical correspondence and meetings, Apply safety measures an vali-date the rules in time, Arrange equipments load testing calibration in time, Work with class and obtain class survey and approval, Co-ordinate vessel maintenance programme according to operation schedule, Arrange mainte-nance programme different ports as per the programme schedule, Manage human resources suitably for anticipating works and vessel prograame, Esti-mation on New construction & Repair of Ships and Drilling rigs

 Trouble shooting, commissioning, overhauling of all type of construction and agricultural machineries like concrete pump, dump truck, wheel loader, truck mounted cranes, backhoe loader of JCB, Caterpillar, Komatsu, Tadano, Leibherr, soilmech, Danfoss,

Dec 2010 – Nov 2012- Wärtsilä United Arab Emirates – Hydraulics Engineer

A Multinational Company, Manufacture, supply, installation and service of Marine Diesel Engines/Propulsion systems/Automation and control systems for marine and industrial surroundings with 60000 staff around the globe. Reporting to the Manager Propulsion field Services .

Main Responsibilities

 Erection and commissioning, Trouble shooting, repair and overhaul of Azimuth Thrusters, Tunnel Thrusters, Controllable Pitch propellers, water jet propulsion ,Dynamic positioning system , Hydraulics and pneumatic & Electrical automation systems of Wartsila Propulsion.

 Selection of Marine Propulsion system packages, Estimation and calculation selection of components for propulsion power and making of system’s operation and preparation service manuals and preparing design/installation/commissioning technical and commercial reports for its own purposes.

 Calculation of hydraulic/Pneumatic flow and pressure, selection of system control valves, Pumps & motors , Design of servo/proportional hydraulics circuit and selection servo and proportional valves and valve drivers, Design and construction of hydraulic power packs, design construction of hydraulic cylinder selection and installation of tubes for hydraulic and pneumatic system and commissioning of systems (Overhaul/repair and trouble shooting )for industrial , marine and off shore facilities.

 Erection, Commissioning, Repair, & trouble shooting on marine electrical and automation systems. Programming, commissioning, repair of Siemens PLC .

 Trouble shooting, commissioning, overhauling of all type of construction and agricultural machineries like concrete pump, dump truck, wheel loader, truck mounted cranes, backhoe loader of JCB, Caterpillar, Komatsu, Tadano, Leibherr, soilmech, Danfoss

Achievements –

• Design and Establish Marine hydraulics workshop of automated test bench for hydraulic valves , motors, , propulsion control valves o reduce the down time on board and sure to make zero rework.

• Achieved big cost saving by early completion on Installation of dynamic positioning thrusters on board SBM deep sea semi floating oil drilling rigs.

Jan 2007 – Dec 2009 – Bosch Rexroth (UAE), Sharjah, United Arab Emirates

Hydraulics Engineer

 A Multinational a motion and control Company, Manufacture, supply, installation and service of Hydraulic valves, actuators and other systems components used for construction machinery, Industrial surroundings, Marine Propulsion control systems/Automation and control systems with 30,000 staff around the globe.

 Design/Manufacturing /Installation / commissioning / trouble shooting/ repair/Overhaul of Hydraulics and pneumatic systems suitable for Marine/Industrial and Construction fields, Design /Construction of Hydraulics /Pneumatic power packs/Hydraulic cylinders , selection and installation system control valves and tubing suitable for Marine Main Engine controls, Propulsion controls, Deck Cranes, Cargo control systems, Ballast & deballast systems, Industrial machineries like Plastic extrusion, Aluminium smelter.

 Calculation of flow, pressure, load , speed, and design/construction/testing of hydraulic cylinders with proper selection/design and construction of suitable sealing profile and material for the particular purpose. Repair, overhaul and testing of hydraulic cylinders, Pumps, Motors , Proportional, On& Off , servo valves, Valve blocks for deck cranes & construction machineries. Selection of suitable working fluid and it’s lab analysis.

 Selection of Hydraulic system components like Pumps, Prime movers, Motors, Servo& Proportional hydraulics valves, On& off valves, pressure and flow control valves and Estimation and costing of design, Installation, commissioning , trials of hydraulic and pneumatic systems for onboard ship, offshore platforms, oil rigs, construction machinery, industrial surroundings and technical management on the project.

 Trouble shooting/repair/Overhauling of marine and off shore deck cranes like , Hugglands, McGregor, Liebherr , Link belt, Hose handling cranes, cargo doors, Hydraulics and pneumatic deck machineries like anchor windlass, winches, hydraulic jack up systems of jack up rigs, cargo and ballast controls systems, truck mounted mobile cranes like Liebherr , Kato, Kobalco, Manitowac, and Construction machineries like caterpillar, Komatsu, Leibherr, Ingersoll rand, soilmec, and technical Management of the project.

 Trouble shooting, commissioning, overhauling of all type of construction and agricultural machineries like concrete pump, dump truck, wheel loader, truck mounted cranes, backhoe loader of JCB, Caterpillar, Komatsu, Tadano, Leibherr, soilmech, Danfoss, crawing cranes of Manitowac and hitachi,

Achievements

• Reconfigured field service department and manufactured required special tool, jig, fixtures for safe and fast working there by achieved tremendous saving of man hours and totally eradicated the rework.

• Arrange special training for service engineers and technicians to make professionally sound manpower there by reduce the damage on works and increase the profit.

(1992- 2007) Indian Naval ship repair yard/Onboard ship

Hydraulics Engineer

(A Government of India company consisting of more 70000 staff member mainly focussing for ship repair and new construction of vessel for military purpose and tug boats)

 Installation , Commissioning, trouble shooting, repair, Overhaul , trials of Marine Main and Auxiliary Diesel engines Controls, .

 Installation, Commissioning, trouble shooting and repair of Hydraulic Deck &, Cargo handling and weapon handling machineries

 Estimation, design and selection installation of piping system for fresh water, fire fighting sea water, fuel oil , lub oil systems, Hydraulics and pneumatic systems for marine and offshore purposes.

 Installation /trouble shooting /repair of propulsion systems, Installation/trouble shooting/repair of hydraulics steering gear and stern and bow thrusters, for warships, submarines,

 Estimation and costing of ships repair and docking and maintenance scheduling, liaison with original equipment manufactures for spares parts and technical support., post repair trials like vibration, basin, port , seal trials and technical management .

 Yard machineries, trouble shooting, commissioning, overhauling of all type of construction and agricultural machineries like concrete pump, dump truck, wheel loader, truck mounted cranes, backhoe loader of JCB, Caterpillar, Komatsu, Tadano, Leibherr, soilmech, DanfossATION &

EDUCATION

 Degree in Mechanical Engineering – University of West Coast/California University

 Diploma in Mechanical Engineering – Kerala university – (Technical education board) India

 Diploma in Electrical Engineering – Technical Education Board –Kerala India

 Diploma in Marine engineering – Naval Marine engineering school – India Navy

 Diploma in Entrepreneurship and Small Business Management – Ascent Institute of Management,

 Diploma in AutoCAD – Ascent Institute of InfoTech

 Holding Valid CDC issued from Mumbai (India),

I.T. SKILLS & LANGUAGES

 Microsoft Window, Excel, Access, Publisher, Word Corel Draw, Internet and email, AutoCAD, programming in VB, Oracle, ERP Software’s.

 English: As a business language level, German: Learning stage.